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Process for Engineering Works: service engineering for dairy, juice and food plants

Field service

Service engineers inside your plant

Mechanical, electrical and automation engineers servicing heat exchangers, running shutdowns and keeping production lines running.

Our services

Heat exchangers

Heat exchangers, serviced properly

Plate and tubular heat exchangers: plate and gasket replacement, leak and pressure testing, refurbishment.

Heat exchangers
Tetra Pak equipment

Tetra Pak

Tetra Pak spares and service

Spare parts and on-site servicing for Tetra Pak separators, homogenizers and heat exchangers.

Separators
Alfa Laval equipment

Alfa Laval

Alfa Laval valves, pumps and heat exchangers

Spare parts, repair and on-site servicing for Alfa Laval valves, pumps and plate heat exchangers.

Valves

Pumps and valves

Pumps and valves back in service

Inspection, in-house repair and genuine replacement parts for the pumps and valves we supply.

Pumps

Who we are

Integrated solutions for dairy, juice and food plants

We are an integrated solutions company with high expertise and experience in dairy and food processing equipment and filling solutions. We have more than 25 years of experience in the dairy, juice and food industries.

  • On-site engineers for installation, maintenance and breakdowns
  • Genuine spare parts matched to your machine model
  • Automation support and turnkey projects
More about Process
A Process engineer working on a valve in a dairy plant
  • 40+ Years of collective experience
  • 25+ Years in dairy, juice and food
  • 20+ Active clients in Egypt and abroad
  • 4 Countries we work in

Our services

Seven capabilities, one accountable partner

From first supply to long-term support.

  • Supply

    Turnkey project solutions, new and used equipment, and genuine spare parts for global brands.

  • Installation and commissioning

    Efficient execution to the highest quality standards, backed by years of field experience.

  • Upgrade projects

    Upgrading existing lines to raise efficiency, cut costs and improve performance.

  • Maintenance support

    Preventive plans, customization and rapid breakdown response to keep downtime low.

  • Automation support

    PLC, HMI and SCADA expertise across Allen-Bradley, Siemens, ABB and Schneider systems.

  • Consulting and engineering

    Expert consultation and full engineering for dairy and beverage projects.

  • Training

    Hands-on training so your team can operate and maintain equipment with confidence.

  • Something else?

    Tell us about your line and an engineer will call you back.

    Talk to an expert

Multi-OEM expertise

One point of contact for every brand on your line

Brands we service and supply, and the automation systems we support.

  • Alfa Laval
  • GEA
  • SPX / APV
  • Tetra Pak
  • Burkert
  • Alfa Laval
  • GEA
  • SPX / APV
  • Tetra Pak
  • Burkert
  • Allen-Bradley
  • Siemens
  • ABB
  • Schneider
  • Allen-Bradley
  • Siemens
  • ABB
  • Schneider

Why Process

We don't just supply equipment. We live inside the plant.

  • Service-driven

    Engineering and field service are the core of how we work, every day.

  • Engineering-led

    Mechanical, electrical and automation engineers, not salespeople, drive every decision.

  • Daily plant presence

    Our engineers work inside client facilities, not behind a desk.

  • Multi-OEM expertise

    We service GEA, Alfa Laval, SPX, Tetra Pak and the other major OEM brands.

  • Decision-maker access

    Direct relationships with maintenance managers and plant directors.

  • Regional reach

    Egypt, KSA, Lebanon and Libya, and growing across the MEA region.

Our clients

Trusted across the region

Dairy, beverage, food and agro-industrial plants in Egypt, Saudi Arabia, Lebanon and Libya.

  • Faragalla Group
  • Domty
  • El Asdiqaa
  • Briggo
  • Greko Egypt
  • Sakr
  • Lactalis Halawa
  • El Sabah
  • Obour Land
  • Diversey
  • El Masreen
  • El Naseem
  • Libanlait
  • Onyx Land
  • Silo Foods
  • Mahmoud Saeed
  • Mafaza
  • Asafwah

Highlighted projects

Recent work, executed by our team

  • 01

    Al-Taryaq

    Full engineering and installation

    Executed entirely by the Process team, end to end.

  • 02

    Faragalla

    TP CIP and milk pasteurizer upgrade

    Better efficiency and process optimization on the existing line.

  • 03

    Orange Wave

    Juice pasteurizer recommissioning

    Critical line equipment brought back online with full diagnostics.

  • 04

    Albana Group

    Engineering for orange concentrate

    Precise engineering solutions for production optimization.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Products and spare parts

Sanitary and hygienic process equipment, spares and supplies for dairy, juice, beverage and food plants, from a wide range of international suppliers. If you do not see what you need, send us the brand and model and we will source it.

18 categories

Pumps Hygienic pumps for milk, juice, syrup and thick products, with original spares and in-house repair.
  • Hygienic centrifugal pumps
  • Ultra-pure centrifugal pumps
  • Multistage centrifugal pumps
  • Filtration pumps
  • + 10 more
Valves Process valves and valve control for every duty on a dairy or beverage line, with repair and overhaul.
  • Butterfly valves
  • Check (non-return) valves
  • Mixproof (double-seat) valves
  • Single-seat valves
  • + 13 more
Plate heat exchangers Plate heat exchangers for heating, cooling and heat recovery, plus plates, gaskets and plate-pack servicing.
  • Hygienic gasketed plate heat exchangers
  • Industrial gasketed plate heat exchangers
  • Semi-welded plate heat exchangers
  • Fully welded plate heat exchangers
  • + 7 more
Tubular and specialty heat exchangers Tubular and other heat exchangers for products with particles, fibre or high viscosity.
  • Tubular heat exchangers
  • Scraped-surface heat exchangers
  • Shell-and-coil heat exchangers
  • Leak detection and integrity testing
  • + 1 more
Separators Centrifugal separators and clarifiers for milk and beverages, with spare parts and on-site servicing.
  • Separators and clarifiers
  • Separator spare parts
  • On-site separator servicing
Homogenizers High-pressure homogenizers for stable milk, yoghurt, juice and sauces, with spares and servicing.
  • Homogenizers
  • Homogenizer spare parts (pistons, seals, valves)
  • Homogenizer pressure gauges
  • On-site homogenizer servicing
Process modules and pasteurizers Complete heat-treatment and process modules: balance tanks, plate heat exchangers, holding tubes and CIP.
  • Pasteurizers
  • Heat-treatment modules
  • Balance and mixing tanks
  • Holding tubes and holding-time verification
  • + 3 more
Mixers and blenders Mixing, blending and powder-dosing equipment for ingredients, sugar and stabilizers.
  • Powder and ingredient systems
  • Hybrid powder mixers
  • Inline blenders and mixers
  • High-shear inline mixers
  • + 4 more
Tanks and tank equipment Storage, balance and process tanks, and the fittings that go on them.
  • Process and storage tanks
  • Tank agitators
  • Manway gaskets
  • Tank covers
  • + 5 more
Tank cleaning Cleaning devices that let you clean tanks in place with less water, time and chemicals.
  • Rotary spray heads
  • Rotary jet heads
  • Static spray balls
  • Supply tubes
  • + 1 more
Instrumentation Gauges, sensors and recorders for temperature, pressure and flow, with calibration.
  • Sanitary pressure gauges
  • Digital and bi-metal thermometers
  • Pharmaceutical and brewery pressure gauges
  • Homogenizer pressure gauges
  • + 3 more
Automation and control Control heads, positioners, PLC, HMI and SCADA for process lines and valve clusters.
  • Valve control tops and control heads
  • Electro-pneumatic positioners
  • Indication units
  • PLC, HMI and SCADA (Allen-Bradley, Siemens, ABB, Schneider)
  • + 3 more
Filters and strainers Protect pumps, valves and fillers from particles with inline strainers, filters and magnetic traps.
  • Inline filters and strainers
  • Slot strainers
  • Coarse strainers
  • Basket strainers
  • + 3 more
Hoses, fittings and gaskets Sanitary hoses, tube fittings, clamps and gaskets in stock for fast changeovers.
  • Sanitary food and beverage hoses
  • Silicone, PVC and steam hoses
  • Washdown hoses
  • Hose assemblies
  • + 4 more
Product unloading systems Systems that empty totes and drums completely, including thick and viscous products.
  • Tote unloading systems
  • Drum unloading systems
  • Viscous product unloading
Cleaning and washdown equipment Everything for daily hygiene in the plant, from wash-down stations to colour-coded tools.
  • Washdown products
  • Colour-coded brushes and tools
  • Stainless steel pails and utensils
  • Stainless steel sinks
  • + 1 more
Packaging and filling parts Change parts and spares for filling and packaging machines, and packaging line projects.
  • Change parts for filling and packaging machines
  • Filling valve and nozzle spares
  • Packaging line projects
  • Ice cream and dessert equipment
Refurbished and other equipment Used and refurbished process equipment, clearance stock and other plant items on request.
  • Refurbished equipment
  • Clearance stock
  • Water-saver units
  • Other process equipment
  • + 1 more

Can't see what you need?

Send us the brand, model and a photo of the part. We source from a wide range of international suppliers.

Request a quote

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Services

Maintenance, spare parts, automation support and turnkey projects for dairy, juice and food processing lines.

What we do

Seven capabilities, one accountable partner

From first supply to long-term support.

  • Supply

    Turnkey project solutions, new and used equipment, and genuine spare parts for global brands.

  • Installation and commissioning

    Efficient execution to the highest quality standards, backed by years of field experience.

  • Upgrade projects

    Upgrading existing lines to raise efficiency, cut costs and improve performance.

  • Maintenance support

    Preventive plans, customization and rapid breakdown response to keep downtime low.

  • Automation support

    PLC, HMI and SCADA expertise across Allen-Bradley, Siemens, ABB and Schneider systems.

  • Consulting and engineering

    Expert consultation and full engineering for dairy and beverage projects.

  • Training

    Hands-on training so your team can operate and maintain equipment with confidence.

  • Need a visit?

    Describe the problem and an engineer will call you back.

    Talk to an expert
A Process engineer servicing a valve on a pasteurizer

Full lifecycle coverage

From the first site visit to a long-term annual contract

  • Mechanical services

    Preventive and corrective maintenance, heat exchanger servicing, plate and gasket replacement, alignment and refurbishment.

  • Electrical services

    Control panel installation, motor servicing, cable management and protection systems.

  • Automation services

    PLC, HMI, control panel design, energy optimization and SCADA integration.

  • Spare parts supply

    Genuine parts across GEA, Alfa Laval, Tetra Pak, SPX/APV and Burkert, at competitive prices.

  • Engineering consultancy

    Process optimization, troubleshooting, performance analysis and technical reports.

  • Commissioning and start-up

    Full installation supervision with OEM-standard commissioning and handover.

Also on request

Servicing, testing and projects

On-site plant and equipment servicing

  • Separator servicing
  • Homogenizer servicing
  • Valve maintenance
  • Plate heat exchanger servicing

Testing and verification

  • Instrument calibration
  • Leak detection
  • Holding-time verification
  • Tank integrity (NDT) testing

Projects and management

  • Process engineering projects
  • Packaging line projects
  • Tank projects
  • Project management services

Spare parts and repair

  • Pump and valve inspection and repair
  • Replacement parts for the pumps and valves we supply
  • Component selection and design
  • Customer support, service and repair

Follow the product through the line

Pick a piece of equipment to see what it does and how we keep it running.

Step 1 of 5: Reception and mixing

BT-01 Balance and mixing tank

Raw product and ingredients are collected and mixed here, then fed to the line at a steady level so the pumps never run dry.

What we do on it

  • Agitator, gearbox and seal checks
  • Level and temperature sensor calibration
  • Spray ball inspection for cleaning
CIPClean-in-place. Cleans every tank, pipe and machine on the line between batches without taking it apart.
PLC / HMIAutomation. The PLC runs the line step by step, and the HMI screen lets the operator watch and control it.

Questions plant managers ask us

Which equipment brands do you service?

Send us the brand and model of your machine through the form below, and an engineer will confirm what we can do on it.

Can you upgrade our existing line instead of replacing it?

In many cases, yes. We start with a site visit, check the condition of the equipment and the automation, then propose the upgrade that fits your output target and budget.

What should we prepare before a service visit?

The machine model and serial number, a short description of the problem, and any recent alarms from the HMI. Photos help too.

Do you work outside Alexandria?

Tell us where your plant is in the form below and we will confirm the visit plan.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Our clients

Dairy, beverage, food and agro-industrial plants that rely on our engineers.

Trusted across the region

The plants we keep running

A growing portfolio of dairy, beverage, food and agro-industrial clients.

  • Faragalla Group
  • Domty
  • El Asdiqaa
  • Briggo
  • Greko Egypt
  • Sakr
  • Lactalis Halawa
  • El Sabah
  • Obour Land
  • Diversey
  • El Masreen
  • El Naseem
  • Libanlait
  • Onyx Land
  • Silo Foods
  • Mahmoud Saeed
  • Mafaza
  • Asafwah

Geographic reach

Active across the MEA region

Expanding toward full MEA coverage, with the GCC and the Levant next.

Primary market

Egypt

  • Faragalla
  • Sakr
  • El Sabah
  • Briggo
  • Greko
  • Domty
  • Savola Group
  • Mafaza
  • Alriaq Farm (Mazraatna)
  • El Masreen
  • Orange Wave
  • Albana Group
  • Giza for Seeds
  • Biodiesel Egypt

Active

Saudi Arabia

  • Sierra

Active

Lebanon

  • Libanlait

Active

Libya

  • Olin (Candia)
  • Alnasim

Highlighted projects

Recent work, executed by our team

  • 01

    Al-Taryaq

    Full engineering and installation

    Executed entirely by the Process team, end to end.

  • 02

    Faragalla

    TP CIP and milk pasteurizer upgrade

    Better efficiency and process optimization on the existing line.

  • 03

    Orange Wave

    Juice pasteurizer recommissioning

    Critical line equipment brought back online with full diagnostics.

  • 04

    Albana Group

    Engineering for orange concentrate

    Precise engineering solutions for production optimization.

Team track record

Key roles in major Tetra Pak projects

Several members of our team played key roles in these large regional projects. The experience adds to our ability to handle complex, large-scale work.

  • Beyti
  • Domty
  • Obourland
  • Seklam
  • EgyFood (Juhayna) project reallocation
  • Khoushala
  • Lamar

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

About Process

Precision in every detail. Reliability in every service.

Who we are

Engineering trust into every production line

Process is an ascending company based in the heart of the Middle East, specializing in dairy and beverage processing equipment. With over 40 years of collective experience gained with leading global players in the dairy and beverage sector, and our involvement in numerous large-scale regional projects, we understand the industry's complexities and have a proven record of delivering customized solutions.

At Process for Engineering Works, we keep the dairy and beverage industry running at its best, from maintenance and OEM spares to automation support and turnkey projects.

Founded
2020
Experience
25+ years
Headquarters
Alexandria, Egypt
A Process engineer working on a valve in a dairy plant
Our engineer on site
  • 40+ Years of collective experience
  • 25+ Years in dairy, juice and food
  • 20+ Active clients in Egypt and abroad
  • 4 Countries we work in

Vision and mission

Where we're going, and why

Our vision

To be the world's leading provider of dairy and beverage processing equipment and services, with innovative solutions that help make healthy, safe food available to people worldwide.

Our mission

To drive growth and success in the food industry by expanding our business across multiple regions and building a loyal customer base, growing our assets and investments to support our services, and earning a reputation as a leading player in the market.

Core value

We grow through creativity, invention and innovation.

Our goals

  • Regional expansion in food and beverage processing, with a strong base of key customers.
  • Grow our assets and investments to support the development of our services.
  • Build a good reputation in the field and become a key player in the food industry.

Why Process

We don't just supply equipment. We live inside the plant.

  • Service-driven

    Engineering and field service are the core of how we work, every day.

  • Engineering-led

    Mechanical, electrical and automation engineers, not salespeople, drive every decision.

  • Daily plant presence

    Our engineers work inside client facilities, not behind a desk.

  • Multi-OEM expertise

    We service GEA, Alfa Laval, SPX, Tetra Pak and the other major OEM brands.

  • Decision-maker access

    Direct relationships with maintenance managers and plant directors.

  • Regional reach

    Egypt, KSA, Lebanon and Libya, and growing across the MEA region.

Brands and equipment

Multi-OEM expertise, one point of contact

Our engineers service and supply parts for the main processing equipment brands in dairy and beverage plants.

  • Alfa Laval
  • GEA
  • SPX / APV
  • Tetra Pak
  • Burkert
  • Alfa Laval
  • GEA
  • SPX / APV
  • Tetra Pak
  • Burkert
  • Allen-Bradley
  • Siemens
  • ABB
  • Schneider
  • Allen-Bradley
  • Siemens
  • ABB
  • Schneider

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Leadership

The partners who lead Process for Engineering Works.

Mahmoud Eid

Partner

Meet the engineers who visit your plant

Our service team handles installation, maintenance, spares and automation on site.

Our engineering team

Our engineering team

The service engineers who come to your plant, install your equipment and keep your line running.

Hamada

Service Engineering Supervisor

Ismail

Service Engineer

Mohamed Mostafa

Service Engineer

Amir

Service Engineer

Ibrahim

Service Engineer

A Process engineer working on a valve in a dairy plant

On site, with your operators

We work next to your production team: we explain what we found, what we changed and what to watch for after we leave.

Contact the service team

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Talk to an expert

Tell us about your line or the part you need. A service engineer will call you back.

  • Email us

    Use the form below. We reply by phone or email.

  • Service and technical support

    Maintenance, breakdowns and automation. Use the form below or call the office.

  • Headquarters

    Victor Emmanuel Square, Alexandria, Egypt

  • We work in

    Egypt · KSA · Lebanon · Libya

  • Follow us

    LinkedIn

Send us a message

The more you tell us (machine, model, what is happening), the faster we can help.

Photo credits

Where the product pictures on this website come from, and who owns them.

Product pictures

The product pictures on the product pages (the equipment shown on a white background, and the Tetra Pak and Alfa Laval pictures on the home page) are used with the permission of Harco Supply. Product names, brand names and logos belong to their owners, including Alfa Laval, Tetra Pak and Ampco. Showing them does not mean they endorse this website.

Free-licence photos

These photos are from Wikimedia Commons. Each was resized and cropped for this website. They show generic equipment of the kind we supply and service. They are not pictures of our own projects.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Pumps

Hygienic pumps for milk, juice, syrup and thick products, with original spares and in-house repair.

About this range

How pumps keep a dairy or juice line moving

A pump moves the product from one machine to the next and gives it the pressure it needs to get through heat exchangers, filters and fillers. On a hygienic line it must also be easy to clean and gentle on the product.

There are two big families. Centrifugal pumps throw the liquid outward with a spinning impeller and suit thin products such as milk, juice and water. Positive-displacement pumps (lobe, piston, screw, diaphragm) trap a fixed volume and push it forward, so they handle thick, sticky or shear-sensitive products.

What Process does: We supply the pump or its spares, fit and align it on your line, and overhaul worn pumps with new seals, bearings and wear parts.

14 types

What we supply and service

Open any type to see how it works, where it is used and what to check before you choose.

Centrifugal Hygienic centrifugal pumps The standard pump for milk, juice, beverages and water on a hygienic line. How it works and when to use it Ultra-pure Ultra-pure centrifugal pumps A centrifugal pump with a finer surface finish and full drainability for high-purity products. How it works and when to use it High pressure Multistage centrifugal pumps A centrifugal pump with several impellers in series to reach higher pressure. How it works and when to use it Membrane duty Filtration pumps Pumps sized for the circulation loops of membrane filtration plants. How it works and when to use it Liquid-ring pumps Self-priming pumps that handle liquid mixed with air or gas. How it works and when to use it Industrial centrifugal pumps Robust centrifugal pumps for utilities and non-product duties. How it works and when to use it Gentle · lobe Rotary lobe pumps Gentle positive-displacement pumps for thick and shear-sensitive products. How it works and when to use it Circumferential piston pumps Positive-displacement pumps with tight clearances for thick products and higher pressure. How it works and when to use it Twin-screw pumps Smooth, low-pulsation pumps for viscous products and products carrying air. How it works and when to use it Air-operated double diaphragm pumps Compressed-air pumps for transfer, drum emptying and rough duties. How it works and when to use it Drum and barrel pumps Portable pumps that go straight into a drum, barrel or IBC. How it works and when to use it Pump carts A pump, motor and hoses on one mobile stainless frame. How it works and when to use it Motors, drives and VFDs The electric motors and variable-frequency drives that power the pumps. How it works and when to use it Pump service, repair and remanufacturing Overhaul of worn pumps back to working order. How it works and when to use it

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. How thick is the product, and can it take shear? Thin and robust points to centrifugal, thick or delicate points to positive displacement.
  2. What flow and pressure does the line need at the real duty point, not the nameplate figure?
  3. Are there particles, fruit pieces or air in the product, and how big are the pieces?
  4. What does the cleaning cycle demand? A CIP flow is often higher than the production flow.
  5. How will the shaft be sealed (single, double or flushed mechanical seal), and which spares do you want on the shelf?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Valves

Process valves and valve control for every duty on a dairy or beverage line, with repair and overhaul.

About this range

What valves do on a hygienic line, and which one to use

A valve opens, closes, diverts, regulates or protects the flow. On a dairy or beverage line it also has to keep the product apart from the cleaning liquid, hold pressure and be cleaned in place without being taken apart.

Most automated valves are a body, a seal and an actuator. The body and seal decide what the valve can do, and the actuator and control head decide how it is operated and how the control system knows its position.

What Process does: We supply valves and valve spares, fit them, and overhaul worn valves with new seals, stems and actuator parts.

17 types

What we supply and service

Open any type to see how it works, where it is used and what to check before you choose.

On / off Butterfly valves Simple on/off valves with a large opening and very little resistance to flow. How it works and when to use it Non-return Check (non-return) valves Valves that let liquid pass one way and stop it from flowing back. How it works and when to use it Double seat Mixproof (double-seat) valves Valves that keep two different liquids apart even while one of them is being cleaned. How it works and when to use it Single seat Single-seat valves Valves with one seal, used to start, stop or divert product flow. How it works and when to use it Pneumatic Angle-seat valves Robust pneumatic valves for steam, water, air and clean liquids. How it works and when to use it Shut-off · throttle Globe-seat valves Valves with a plug that moves straight onto the seat, used for shut-off and gentle throttling. How it works and when to use it Control Regulating and control valves Valves that adjust flow, pressure or temperature to a set value. How it works and when to use it Full bore Ball valves Quarter-turn valves with a full bore that let thick or lumpy product pass freely. How it works and when to use it Plug valves Manual valves for on/off and for switching a flow between pipes. How it works and when to use it Aseptic Diaphragm valves Valves with a flexible diaphragm that seals the product away from the mechanism. How it works and when to use it Gate valves Valves with a sliding gate that gives a straight, full-bore passage. How it works and when to use it Shutter valves Valves with a sliding shutter, for large lines and very thick products. How it works and when to use it Sampling valves Valves that take a clean, representative sample without contaminating the line. How it works and when to use it Protection Vacuum breakers and pressure-relief valves Valves that protect tanks and pipes from vacuum and from over-pressure. How it works and when to use it Air-relief and safety valves Valves that vent trapped air and protect equipment from unsafe pressure. How it works and when to use it Leakage-detection valves Valves that show any seal leakage outside the pipe before the product is affected. How it works and when to use it Valve service and repair Overhaul and rebuild of valves and valve actuators. How it works and when to use it

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What must the valve do: open and close, divert, regulate, or protect the line?
  2. Can the two liquids on either side ever mix? If not, a double-seat (mixproof) valve is the safe choice.
  3. What are the pressure, temperature and product, including the hot caustic and acid in the CIP cycle?
  4. Manual or automatic? An automated valve needs an actuator and a control head to report its position.
  5. Which seal material (EPDM, FKM, silicone) suits the product and the cleaning chemicals?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Plate heat exchangers

Plate heat exchangers for heating, cooling and heat recovery, plus plates, gaskets and plate-pack servicing.

About this range

How plate heat exchangers heat, cool and save energy

A plate heat exchanger moves heat from one liquid to another without letting them mix. A stack of thin, corrugated stainless plates forms narrow channels, and the two liquids flow through alternate channels, so a large surface fits in a small frame.

It is the heart of a pasteurizer: it heats the product, holds it, and then uses the hot product to pre-heat the cold incoming product (regeneration). A leak between the two sides can contaminate the product, so the plates and gaskets must be inspected and tested regularly.

What Process does: We open, clean, inspect and re-gasket plate heat exchangers on site, supply plates, gaskets and complete plate packs, and pressure-test the unit before it goes back on line.

11 types

What we supply and service

Open any type to see how it works, where it is used and what to check before you choose.

Hygienic Hygienic gasketed plate heat exchangers The standard heat exchanger of a pasteurizer, built from plates and gaskets in a frame. How it works and when to use it Industrial gasketed plate heat exchangers Gasketed exchangers for utility duties such as water, glycol and hot water. How it works and when to use it Semi-welded plate heat exchangers Plates welded in pairs, so one side is sealed without gaskets. How it works and when to use it Fully welded plate heat exchangers Gasket-free plate exchangers for high temperature, pressure and harsh liquids. How it works and when to use it Compact Brazed and fusion-bonded plate heat exchangers Small, sealed plate exchangers with no gaskets or frame. How it works and when to use it Shell-and-plate heat exchangers A welded plate pack in a pressure shell for steam and high-pressure duties. How it works and when to use it Printed-circuit heat exchangers Very compact exchangers with etched channels, for extreme pressure and temperature. How it works and when to use it Free-flow and wide-gap plate heat exchangers Plate exchangers with wide channels that let fibre and particles pass. How it works and when to use it Plate condensers and evaporators Plate exchangers set up to condense vapour or to evaporate a liquid. How it works and when to use it Spares Plates, gaskets and plate packs Replacement plates, gaskets and complete plate packs for all common makes. How it works and when to use it Plate heat exchanger servicing and re-gasketing Opening, cleaning, inspection, re-gasketing and testing on site. How it works and when to use it

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What are the two flows, their temperatures and the temperature you need at the outlet (the duty)?
  2. How fouling and how thick is the product? Heavy fouling and fibre need wider channels.
  3. What pressure drop can the pump and the process accept on each side?
  4. Does the unit have to be opened for cleaning, or is a sealed design acceptable?
  5. Which plate material and which gasket (EPDM, NBR, FKM) suit the product and the cleaning chemicals?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tubular and specialty heat exchangers

Tubular and other heat exchangers for products with particles, fibre or high viscosity.

About this range

Heat exchangers for products that would block a plate unit

Some products carry fruit pieces, fibre or are too thick to flow through the narrow channels of a plate heat exchanger. Tubular and scraped-surface exchangers have wide, open passages, so these products can be heated and cooled without blocking.

They also include the methods we use to check exchangers in service: leak and integrity testing, and thermographic surveys that show where heat is lost or a unit is fouled.

What Process does: We supply and service tubular exchangers, and our engineers carry out leak and integrity tests and thermographic surveys on site.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. How big are the pieces in the product and how thick is it?
  2. Is the product heat-sensitive, so it needs gentle, even heating?
  3. Does it foul or crystallise on the surface? Scraped-surface units are made for that.
  4. How easy must it be to clean, and can the tubes be pigged or pulled for inspection?
  5. What is the heating or cooling medium (steam, hot water, glycol, refrigerant)?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Separators

Centrifugal separators and clarifiers for milk and beverages, with spare parts and on-site servicing.

About this range

How centrifugal separators split and clean liquids

A separator spins the liquid inside a bowl at very high speed. Heavier parts, such as solids or water, move to the outside, and lighter parts, such as cream, move to the middle. Inside the bowl is a stack of thin conical discs that shortens the distance each particle has to travel.

A separator that skims cream from milk is called a separator. One that only removes solids is a clarifier. Both run at high speed and are balanced to a very tight tolerance, so service and spare parts must be handled with care.

What Process does: We supply separator spares matched to your serial number and our engineers dismantle, clean, inspect and re-assemble separators on site.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What must the machine do: skim fat, clarify solids, or both?
  2. What flow does the line need and what is the solids load?
  3. Open or closed (hermetic) inlet? A closed inlet is gentler and avoids foaming.
  4. How are solids discharged: by hand, partly or fully automatically?
  5. What is the machine's service history and hours since the last overhaul?

Line stopped?

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Homogenizers

High-pressure homogenizers for stable milk, yoghurt, juice and sauces, with spares and servicing.

About this range

How a homogenizer makes milk, yoghurt and juice stable

A homogenizer is a high-pressure pump with a very narrow gap at its outlet. The product is forced through the gap at high speed, which breaks fat globules or particles into tiny droplets of an even size. The result is a smoother, more stable product that does not separate or form a cream layer on top.

Because it works at high pressure with moving pistons, a homogenizer has parts that wear quickly, especially the valve, seat and seals. Keeping them in good condition is what keeps the product quality steady.

What Process does: We supply homogenizer spares and gauges, and our engineers service homogenizers on site, including valves, seats, plungers and seals.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What product and what flow? Flow decides the size of the machine.
  2. What pressure does the recipe need, and does it need one stage or two?
  3. Hygienic or aseptic design, depending on where it sits on the line.
  4. Drive power and speed control, and the cooling the machine needs.
  5. Which wear parts you want to hold in stock, since they are used regularly.

Line stopped?

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Process modules and pasteurizers

Complete heat-treatment and process modules: balance tanks, plate heat exchangers, holding tubes and CIP.

About this range

Complete heat-treatment and process modules

A process module puts the equipment for one job together on one skid or frame: a balance tank, a pump, a plate heat exchanger, a holding tube, valves, instruments and a control panel. A pasteurizer is the best-known example. It heats the product to a set temperature, holds it long enough to be safe and cools it again.

Our engineers design, supply, install and commission modules, and also upgrade existing lines to increase capacity, cut energy and improve control.

What Process does: We carry out process engineering projects and upgrades from the layout drawings to commissioning, and we service the equipment afterwards.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What product, what capacity and what temperature does it need?
  2. What heat treatment is needed: pasteurization, UHT or another?
  3. How much energy can be saved by regeneration (reusing heat)?
  4. How will it be cleaned, and is there a CIP system?
  5. How will it connect to the existing plant and control system?

Line stopped?

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Mixers and blenders

Mixing, blending and powder-dosing equipment for ingredients, sugar and stabilizers.

About this range

Mixing and blending: getting powders and liquids to combine evenly

Mixing and blending equipment joins ingredients into one smooth, even product. Powders such as sugar, milk powder and stabilizers must be wetted without forming lumps. Liquids must be combined in the right ratio. Tanks must be stirred without damaging the product.

The right machine depends on what is being mixed: a powder into a liquid, two liquids in a pipe, or a whole tank that needs to stay uniform. Some work inline in the pipe, others work inside the tank.

What Process does: We supply mixers, blenders and their spares, and help you pick the right machine for your recipe.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What is being mixed: powder into liquid, liquid into liquid, or a tank to keep uniform?
  2. How thick is the final product, and is it sensitive to shear?
  3. Batch or continuous? Inline machines suit continuous lines.
  4. How fast must the powder dissolve, and are lumps acceptable?
  5. Is the machine hygienic and easy to clean in place?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tanks and tank equipment

Storage, balance and process tanks, and the fittings that go on them.

About this range

Tanks and the fittings that make them work

Tanks store and hold product at each stage of the plant: raw milk silos, balance tanks, mixing tanks and finished-product tanks. Each tank has fittings that decide how it is used: an agitator, a manway for access, legs, covers, sight glasses and vents.

Many of the parts wear or age in service. Gaskets harden, covers crack and welds can develop faults. We supply these parts and test tank walls and welds without cutting them.

What Process does: We supply tank fittings and spares and test tank integrity on site.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What does the tank hold and at what temperature?
  2. What does it need: stirring, cooling or heating, pressure or vacuum?
  3. How will it be cleaned, and is the cleaning device already fitted?
  4. Which fittings are worn and need to be replaced during the next stop?
  5. When was the tank last tested for cracks or thin walls?

Line stopped?

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Tank cleaning

Cleaning devices that let you clean tanks in place with less water, time and chemicals.

About this range

Cleaning tanks in place with less water, time and chemicals

Tank cleaning devices send cleaning liquid to every part of the inside of a tank, without anyone climbing in. A good device wets the entire surface, so the cleaning solution can do its work, and then rinses clean.

The three main kinds are the static spray ball, the rotary spray head and the rotary jet head. They differ in how much liquid they need and how much force they use on the tank wall.

What Process does: We supply tank cleaning devices and their spares, and help choose the right one for your tank.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What is the size and shape of the tank?
  2. How heavy is the soil? Light films need spray, heavy soil needs jet impact.
  3. What pressure and flow does the CIP system provide?
  4. How often is the tank cleaned, and how much water and chemical can you save?
  5. Are there internal parts (agitator, baffles) that block the spray?

Line stopped?

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Instrumentation

Gauges, sensors and recorders for temperature, pressure and flow, with calibration.

About this range

Measuring temperature, pressure and flow, and keeping the readings true

Instruments tell operators and the control system what is happening in the process: how hot the product is, how much pressure is in the line and how much is flowing. On a hygienic line they must be designed so they do not trap product and can be cleaned with the line.

A reading is only useful if it is correct. Gauges and sensors drift with time, so they are checked against a reference standard (calibration) and the result is recorded for audits.

What Process does: We supply gauges, thermometers, recorders and flow meters, and calibrate instruments on site.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What is measured (temperature, pressure or flow), and in what range?
  2. Which connection fits your pipe, and is the design hygienic?
  3. Local display only, or a signal to the control system?
  4. How accurate does the reading need to be for your quality or legal records?
  5. How often will it be calibrated, and who keeps the certificate?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Automation and control

Control heads, positioners, PLC, HMI and SCADA for process lines and valve clusters.

About this range

Control and automation for process lines and valve clusters

Automation lets a line run the same way every time: valves open in the right order, temperatures are held, and the operator sees what is happening on a screen. A PLC is the controller that runs the program, an HMI is the operator's screen, and SCADA collects data from the whole plant.

At the valve, control heads and positioners connect the pneumatic valve to the control system, so the PLC knows the valve's position and can move it.

What Process does: We supply control heads and positioners, and our engineers program PLCs, design panels and optimise energy use.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. Which control platform does the plant already use (Allen-Bradley, Siemens, ABB, Schneider)?
  2. How many valves and instruments need to be controlled, and how will they communicate?
  3. What must the operator see: alarms, trends, recipes, reports?
  4. Which safety and hygiene requirements apply to the panel and the cables?
  5. Who will maintain the programs, and are the backups documented?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Filters and strainers

Protect pumps, valves and fillers from particles with inline strainers, filters and magnetic traps.

About this range

Protecting pumps, valves and fillers from particles

A strainer catches particles in the product or in the utilities before they reach a pump, a valve, a heat exchanger or a filler. It is a housing in the pipe with a screen that lets the liquid through and holds the particles back.

The type depends on the size of particle, how much there is, and how easily the screen can be cleaned. A magnetic trap is a special case: it uses magnets to catch iron particles that a screen would miss.

What Process does: We supply strainers, filters, housings and spare elements, and size them for your line.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. How big is the largest particle you must stop, and what is the smallest you must pass?
  2. How much solid material arrives, and how often can the screen be cleaned?
  3. How much pressure drop can the line accept?
  4. Can the strainer be cleaned in place, or must it be opened?
  5. Is a magnetic trap also needed for iron fines?

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Hoses, fittings and gaskets

Sanitary hoses, tube fittings, clamps and gaskets in stock for fast changeovers.

About this range

Hoses, fittings and gaskets that keep a line tight and clean

Hoses, tube fittings, clamps and gaskets connect the machines on a hygienic line. They must be smooth inside, tight under pressure, and easy to take apart and clean. Rubber parts and gaskets wear out first, so they should always be held in stock.

Fittings come in several standards (tri-clamp, DIN, SMS, IDF). The right part is the one that matches the thread or clamp already on your equipment.

What Process does: We keep common hoses, fittings and gasket sizes in stock for fast changeovers, and make hose assemblies to length.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What flows through it, and at what pressure and temperature?
  2. Which fitting standard and size does your line use?
  3. Does the product contain fat, which needs a suitable rubber compound?
  4. Does the hose need to be see-through, steam-rated or flexible for tight bends?
  5. What rubber for the gasket suits the product and the cleaning chemicals?

Line stopped?

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Product unloading systems

Systems that empty totes and drums completely, including thick and viscous products.

About this range

Emptying totes and drums completely, even when the product is thick

Thick products such as pastes, fruit preparations, creams and sauces stick to the walls and bottoms of drums and totes. Unloading systems are made to get every kilogram out and into the process, so less product is wasted.

Systems either push the product out with a plate (follower plate), tilt the container, or use a pump designed for thick material.

What Process does: We supply unloading systems and the pumps that go with them, and help set them up on your line.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. How thick is the product, and does it hold its shape?
  2. Which container: drum, tote or IBC, and what sizes?
  3. How much product must be recovered from each container?
  4. How will it be pumped to the process afterwards?
  5. Can the equipment be cleaned easily between products?

Line stopped?

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Cleaning and washdown equipment

Everything for daily hygiene in the plant, from wash-down stations to colour-coded tools.

About this range

Everything for daily hygiene in the plant

Cleaning the plant is a daily job, and the right tools make it faster and safer for the product. Hoses, spray guns and wash stations clean surfaces. Colour-coded tools stop contamination from moving between zones. Stainless pails and sinks are easy to clean and do not shed chips.

Food-grade lubricants keep moving parts running without risking the product if a small amount touches it.

What Process does: We supply the tools, stations and lubricants for plant hygiene, and help set up colour-coding by zone.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What areas are cleaned and with what chemicals?
  2. Do you need hot water, foam or high pressure?
  3. Which zones need separate, colour-coded tools?
  4. Which materials resist your chemicals and your temperatures?
  5. Do your auditors need specific approvals?

Line stopped?

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Packaging and filling parts

Change parts and spares for filling and packaging machines, and packaging line projects.

About this range

Parts and projects for filling and packaging lines

Filling and packaging machines have many parts that are changed when the product or pack size changes, and many that wear with use. Having the right change parts and spares on hand means fast changeovers and fewer stops.

We also support packaging line projects and ice cream and dessert equipment, which use their own filling and freezing machines.

What Process does: We supply change parts and spares for filling and packaging machines, and support line projects.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. What is the machine make, model and serial number?
  2. Which pack sizes or formats do you change between?
  3. Which parts do you replace most often?
  4. Do you need spares for several machines of the same make?
  5. Is a project or a retrofit planned?

Line stopped?

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Refurbished and other equipment

Used and refurbished process equipment, clearance stock and other plant items on request.

About this range

Refurbished and other equipment when you need it fast or on a budget

Refurbished equipment is used equipment that has been stripped, checked, repaired and tested. It is a way to get a working machine faster, or at a lower price, when a new one is not needed or not available in time.

If you cannot find an item on the site, send us the brand, the model and a photo. We source from a wide range of suppliers.

What Process does: We source, inspect and supply refurbished equipment and clearance stock, and find items you do not see in the catalogue.

Buying guide

How to choose

Five questions we ask before we quote, so the part or machine fits the first time.

Ask an engineer
  1. Which machine, make and model are you looking for?
  2. How fast do you need it?
  3. What condition do you need: as-is, serviced or fully refurbished?
  4. Do you need spares included?
  5. What documents and tests do you need?

Line stopped?

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Hygienic centrifugal pumps

The standard pump for milk, juice, beverages and water on a hygienic line.

1How it works

A motor spins an impeller inside a casing. The liquid enters at the centre, is thrown outward and leaves at higher pressure. Polished stainless steel and a drainable casing make the pump easy to clean in place.

2Where it is used

Raw milk intake, pasteurizer feed, juice transfer, CIP supply and return, and general product transfer.

3What to check when choosing

  • Flow and head at the duty point, and the available suction head (NPSH).
  • Impeller size and speed, trimmed so the pump is not oversized.
  • Seal type and materials for the product and the CIP chemicals.

4Spares and service

Mechanical seals, O-rings, impellers, back plates and shaft sleeves, with bearing and motor replacement.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Ultra-pure centrifugal pumps

A centrifugal pump with a finer surface finish and full drainability for high-purity products.

1How it works

It works like a hygienic centrifugal pump, but the wetted parts are polished to a finer finish and the design leaves no pockets where product or cleaning liquid can stay. This lowers the risk of contamination between batches.

2Where it is used

Infant formula, dairy ingredients, protein products, biotech and personal-care lines where purity matters most.

3What to check when choosing

  • The surface finish and certificates your product or customer asks for.
  • That the pump can be drained completely in its installed position.
  • Seal materials that suit steam or hot-water sterilisation, if used.

4Spares and service

Ultra-pure seals, gaskets and impellers matched to the pump model, with inspection of the surface finish after service.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Multistage centrifugal pumps

A centrifugal pump with several impellers in series to reach higher pressure.

1How it works

The liquid passes from one impeller to the next, and each stage adds pressure. The result is a pump that delivers high pressure at a steady flow without needing a positive-displacement design.

2Where it is used

Feeding membrane filtration, spray dryers and high-pressure cleaning, and boosting pressure over long or high lines.

3What to check when choosing

  • The total pressure needed, then the number of stages to reach it.
  • Minimum flow, because running at very low flow overheats the pump.
  • Shaft seal and bearing arrangement for continuous duty.

4Spares and service

Stage impellers, diffusers, shaft seals, wear rings and bearings, plus re-assembly and alignment.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Filtration pumps

Pumps sized for the circulation loops of membrane filtration plants.

1How it works

In ultrafiltration, nanofiltration and reverse osmosis the product is circulated across membranes at high flow and a modest pressure rise. Filtration pumps are selected for that steady, high-flow duty and for a seal that suits long run times.

2Where it is used

Milk and whey concentration, juice clarification, protein standardisation and water treatment.

3What to check when choosing

  • Circulation flow and the pressure drop across the membrane loop.
  • Materials and seals that tolerate the cleaning chemicals used on membranes.
  • Variable-speed drive, so flow can follow the membrane condition.

4Spares and service

Seals, impellers and bearings for continuous duty, and overhaul during planned membrane-plant shutdowns.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Liquid-ring pumps

Self-priming pumps that handle liquid mixed with air or gas.

1How it works

An impeller spins off-centre in a casing that holds a ring of liquid. The space between the blades grows and shrinks as it turns, which draws in air or gas and pushes it out. The pump can start dry and does not choke on air.

2Where it is used

CIP return and tank emptying, where air is drawn in at the end of the cycle, and vacuum duty such as de-aeration.

3What to check when choosing

  • The amount of gas and the vacuum level you need.
  • A supply of sealing liquid at the right temperature.
  • Materials that suit the product or the CIP liquid.

4Spares and service

Rotors, port plates, shaft seals and bearings, with checks of the running clearances.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Industrial centrifugal pumps

Robust centrifugal pumps for utilities and non-product duties.

1How it works

They use the same centrifugal principle as hygienic pumps but are built for strength and low cost, not for easy cleaning. They are not used where the liquid touches the food product.

2Where it is used

Cooling and chilled water, hot water, boiler feed, effluent and chemical dosing.

3What to check when choosing

  • Flow, head and the temperature of the liquid.
  • Casing and seal materials for chemicals or hot water.
  • Standard dimensions so a replacement fits the existing base.

4Spares and service

Seals, impellers, bearings and couplings, and swap-in replacements for worn units.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Rotary lobe pumps

Gentle positive-displacement pumps for thick and shear-sensitive products.

1How it works

Two lobed rotors turn in opposite directions inside a casing without touching each other. Each turn carries a fixed volume of product from the inlet to the outlet. Flow is proportional to speed, and the pump can run in either direction.

2Where it is used

Yoghurt, cream, cheese curd, fruit preparations, sauces and desserts, and any product that must not be sheared.

3What to check when choosing

  • Viscosity and particle size, to set rotor type and speed.
  • Pressure and temperature, because they decide the rotor clearances.
  • A relief valve or pressure switch on the discharge to protect the pump.

4Spares and service

Rotors, rotor-case wear plates, shaft seals, timing gears and gearbox oil, with clearance checks after a rebuild.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Circumferential piston pumps

Positive-displacement pumps with tight clearances for thick products and higher pressure.

1How it works

Two rotors with piston-shaped sections turn in a close-fitting casing. The tight clearances and long sealing paths let the pump hold pressure and meter accurately even when the product is very thick.

2Where it is used

Viscous creams, cheese and curd products, pastes, fillings and dosing duties.

3What to check when choosing

  • The viscosity range, including when the product is cold.
  • Differential pressure, which sets the clearance class of the rotors.
  • How the pump will be cleaned, in place or stripped down.

4Spares and service

Rotors, seals, bearings and timing gears, with clearance measurement and reset.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Twin-screw pumps

Smooth, low-pulsation pumps for viscous products and products carrying air.

1How it works

Two intermeshing screws carry the product along their length in sealed chambers, so the flow is steady with little pulsation. The pump can lift product from below and tolerates air better than most positive-displacement pumps.

2Where it is used

Thick products with pieces, tank emptying, CIP return and viscous transfer where a steady flow is needed.

3What to check when choosing

  • Viscosity, particle size and any air or foam in the product.
  • Suction conditions, since this pump can lift well.
  • Screw and casing wear if the product is abrasive.

4Spares and service

Screws, liners, shaft seals and gears, and a rebuild to the original clearances.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Air-operated double diaphragm pumps

Compressed-air pumps for transfer, drum emptying and rough duties.

1How it works

Compressed air pushes two flexible diaphragms back and forth. While one pushes product out, the other draws product in. The pump needs no electric motor, can run dry and can be turned down by throttling the air.

2Where it is used

Emptying drums and totes, moving products with soft solids, transferring flavours and cleaning chemicals, and mobile or temporary duty.

3What to check when choosing

  • The diaphragm and ball material that suits the product.
  • Air supply pressure and volume, plus a pulsation damper if the flow must be smooth.
  • A food-grade or sanitary model, if the product is food.

4Spares and service

Diaphragms, balls, seats, air-valve kits and O-rings, usually fitted in minutes.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Drum and barrel pumps

Portable pumps that go straight into a drum, barrel or IBC.

1How it works

A pump tube is lowered into the container and a motor on top drives a rotor or impeller at the bottom. The product is lifted out through the tube, so the container does not have to be tipped or opened wide.

2Where it is used

Flavours, colours, additives, syrups and cleaning chemicals delivered in drums or totes.

3What to check when choosing

  • Tube length for the drum height, and tube material for the liquid.
  • The viscosity the model can handle.
  • Motor type, electric or air, and whether the area needs an explosion-proof motor.

4Spares and service

Tubes, rotors, seals and motors, with cleaning and storage advice.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Pump carts

A pump, motor and hoses on one mobile stainless frame.

1How it works

The pump is mounted on a wheeled frame with its motor and controls so one unit can serve many tanks and lines. The operator connects hoses at each end and moves it when the job is done.

2Where it is used

Tank-to-tank transfer, small batches, CIP and rinsing, and standby duty when a fixed pump is out for service.

3What to check when choosing

  • Pump type, matched to the products it will move.
  • A stainless frame with good wheels and a drainable layout.
  • Speed control and hose connections that match your plant.

4Spares and service

Complete carts built or supplied, with spare seals and hoses kept in stock.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Motors, drives and VFDs

The electric motors and variable-frequency drives that power the pumps.

1How it works

The motor turns the pump. A variable-frequency drive (VFD) changes the motor speed, so the flow can be set from the control room, starts are soft, and energy is saved when less flow is needed.

2Where it is used

Every pump on the line. VFDs are especially useful on lobe pumps and on circulation loops.

3What to check when choosing

  • Power and speed that match the pump, with some margin.
  • A washdown rating (IP66 or higher) for wet areas.
  • Cable and drive set-up so the VFD does not disturb sensors nearby.

4Spares and service

Motors, VFDs, terminal boxes and cables, with fitting, setup and testing by our engineers.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Pump service, repair and remanufacturing

Overhaul of worn pumps back to working order.

1How it works

An engineer strips the pump, measures the wear on the shaft, casing, rotors and bearings, and replaces what has gone out of tolerance. The pump is then re-assembled, aligned and tested. Badly worn parts are rebuilt or replaced.

2Where it is used

Pumps that leak, vibrate, lose capacity or run hot, and pumps due for planned maintenance.

3What to check when choosing

  • Send the pump model and serial number so we match the parts.
  • Tell us the symptoms, such as leakage, noise or loss of flow.
  • Plan the overhaul for a shutdown if the pump has no spare.

4Spares and service

Complete seal and bearing kits, wear parts and replacement units, with a written report after the overhaul.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Butterfly valves

Simple on/off valves with a large opening and very little resistance to flow.

1How it works

A flat disc sits in the pipe on a shaft. A quarter turn lines it up with the flow (open) or across the flow (closed), where it presses on a rubber seal. Because the disc is small, flow resistance is low.

2Where it is used

Milk, juice, beverages, water and CIP liquids, and products with small soft solids, in pipe sizes up to large diameters.

3What to check when choosing

  • Size and pressure rating for the line.
  • Seal material that suits the product and the CIP chemicals.
  • Manual handle or pneumatic actuator, with or without a control head.

4Spares and service

Disc seals, shaft seals, discs, handles and actuators, fitted on site.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Check (non-return) valves

Valves that let liquid pass one way and stop it from flowing back.

1How it works

A spring-loaded disc or poppet lifts off its seat when the flow pushes it. When the flow stops or reverses, the spring and the back pressure close it again. No actuator or air supply is needed.

2Where it is used

Pump discharge lines, CIP supply lines, and places where cleaning liquid must never run back into product.

3What to check when choosing

  • The pressure needed to open the valve (cracking pressure).
  • That the seat and spring materials suit the product and the cleaning cycle.
  • Installation direction and position, because gravity helps or hinders closing.

4Spares and service

Seats, springs, discs and O-rings, with a check of the opening pressure after service.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Mixproof (double-seat) valves

Valves that keep two different liquids apart even while one of them is being cleaned.

1How it works

Two seals sit one behind the other with a leakage chamber between them that is open to the outside. If one seal leaks, the liquid goes to drain and cannot reach the other side. Each seat can be lifted separately for cleaning while the other line stays in production.

2Where it is used

Valve matrices and manifolds where product, CIP and water pipes meet, and tank outlets that serve several lines.

3What to check when choosing

  • Whether the product side and the cleaning side need to run at the same time.
  • Operating pressure, and the risk of water hammer in the pipe.
  • Control head so the PLC knows the seat position and can detect leaks.

4Spares and service

Seat seals, stem seals, O-rings and actuator kits, plus a leak test after service.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Single-seat valves

Valves with one seal, used to start, stop or divert product flow.

1How it works

A plug on a stem presses on a single seat to close the line. The valve is opened and closed by an air-driven actuator, and a spring returns it to the safe position if the air fails. Versions are available for shut-off, flow diversion and pressure relief.

2Where it is used

Line isolation, product diversion to tanks, and places where a small mixing risk is acceptable.

3What to check when choosing

  • The risk of mixing, since one seal cannot guard against leakage.
  • Normally open or normally closed on air failure.
  • Body shape (shut-off or change-over) and connection sizes.

4Spares and service

Plug and seat seals, stems and actuator kits, with the control head recalibrated.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Angle-seat valves

Robust pneumatic valves for steam, water, air and clean liquids.

1How it works

The seat sits at an angle in the body and a piston actuator pushes the plug down on it. The design handles high temperature and is used on utility services as well as on some process lines.

2Where it is used

Steam, hot water, cooling water, compressed air and clean-liquid dosing.

3What to check when choosing

  • Maximum temperature and pressure of the medium.
  • Seal material, such as PTFE for steam duty.
  • Direction of flow for the best closing behaviour.

4Spares and service

Seat and stem seals, plugs, actuator springs and complete replacement valves.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Globe-seat valves

Valves with a plug that moves straight onto the seat, used for shut-off and gentle throttling.

1How it works

A stem moves the plug in a straight line towards the seat. The straight stroke gives good control of how far the valve opens, so it can shut off the line or restrict the flow.

2Where it is used

Utility services, dosing, and lines that need both isolation and a partly open setting.

3What to check when choosing

  • Whether you need shut-off only or some flow control.
  • Pressure drop across the valve when partly open.
  • Manual or automatic operation.

4Spares and service

Plugs, seats, stem seals and actuators.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Regulating and control valves

Valves that adjust flow, pressure or temperature to a set value.

1How it works

A positioner moves the stem to the exact opening the controller asks for. The valve opening changes the flow and so the pressure or temperature further down the line, and the controller keeps it on target.

2Where it is used

Pressure control on homogenizer feed, steam to heat exchangers, flow and ratio control in blending, and filling.

3What to check when choosing

  • The flow range, so the valve is neither too large nor too small.
  • The valve characteristic (linear or equal-percentage) that suits the loop.
  • A positioner and controller that match the plant control system.

4Spares and service

Plugs, seats, diaphragms and positioners, with calibration against your signal.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Ball valves

Quarter-turn valves with a full bore that let thick or lumpy product pass freely.

1How it works

A ball with a hole through it sits between two seats. Turning it a quarter turn lines the hole up with the pipe (open) or turns it away (closed). In sanitary versions the seats are shaped so there are no crevices to trap product.

2Where it is used

Viscous products, products with solids, tank outlets, and manual isolation points.

3What to check when choosing

  • Sanitary design with a cavity-free seat, for easy cleaning.
  • Full-bore or reduced-bore, for the pressure drop you can accept.
  • Manual lever or actuator.

4Spares and service

Seats, ball seals, stem seals and handles, with the ball checked for scratches.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Plug valves

Manual valves for on/off and for switching a flow between pipes.

1How it works

A tapered or cylindrical plug with a port through it sits in the body. A quarter turn of the handle opens, closes or switches the flow. Two-way and three-way versions are common.

2Where it is used

Manual changeover points, sampling points and small lines.

3What to check when choosing

  • Two-way or three-way, and the port layout.
  • The sealing material and how often the plug is cleaned.
  • Whether a manual valve is acceptable or an actuated one is needed.

4Spares and service

Plugs, seals and handles.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Diaphragm valves

Valves with a flexible diaphragm that seals the product away from the mechanism.

1How it works

A flexible diaphragm is pressed down onto a weir or seat by a stem. The product touches only the body and the diaphragm, never the moving parts, and there are no pockets where it can collect.

2Where it is used

Aseptic and ultra-pure lines, sampling, sterile ingredient addition and fruit preparations.

3What to check when choosing

  • Diaphragm material and how many steam or CIP cycles it will see.
  • Body design for full drainage.
  • Manual or pneumatic operation.

4Spares and service

Diaphragms are wear parts, replaced at set intervals together with the stem seals and seat checks.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Gate valves

Valves with a sliding gate that gives a straight, full-bore passage.

1How it works

A flat gate slides across the pipe and presses on its seat. When open, the gate is clear of the flow, so there is almost no pressure loss and solids pass easily. It opens and closes slowly and is not made for throttling.

2Where it is used

Thick or lumpy products and lines that are rarely operated.

3What to check when choosing

  • Full-bore size to match the pipe.
  • Stainless steel and seal materials for your cleaning chemicals.
  • That the valve is used for isolation, not for regulating flow.

4Spares and service

Gate seals, stem packing and seats.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Shutter valves

Valves with a sliding shutter, for large lines and very thick products.

1How it works

A flat shutter moves across the pipe at right angles to the flow, and presses on a seal. The passage is wide open, so pressure loss is very low and product pieces are not crushed.

2Where it is used

Fruit and vegetable preparations, thick pastes, large pipes and powder or granule lines.

3What to check when choosing

  • The product and the size of its pieces.
  • Pneumatic or manual operation.
  • That the seal material suits the product and cleaning cycle.

4Spares and service

Shutter seals, guide parts and actuator kits.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Sampling valves

Valves that take a clean, representative sample without contaminating the line.

1How it works

A small valve on the pipe lets a short flow of product into a sample container. Aseptic versions can be steam-sterilised before and after sampling, so the sample reflects the product and the line stays clean.

2Where it is used

Quality control at intake, after pasteurization, before filling and in fermentation.

3What to check when choosing

  • Aseptic or standard, depending on the product and the test.
  • Connection type to match your pipe and sample container.
  • Position on the line so the sample is representative.

4Spares and service

Seats, seals and diaphragms, and sterilisation checks.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Vacuum breakers and pressure-relief valves

Valves that protect tanks and pipes from vacuum and from over-pressure.

1How it works

A vacuum breaker lets air in when the pressure inside a tank falls below outside pressure, so the tank does not collapse when it empties or cools. A pressure-relief valve opens at its set pressure and lets the excess escape.

2Where it is used

Storage and process tanks, heat exchangers, and lines that can be isolated while hot.

3What to check when choosing

  • The set pressure or vacuum, and the flow it must pass.
  • A cleanable design that is part of the CIP circuit.
  • Certificates and rules your site follows for pressure protection.

4Spares and service

Springs, seats and seals, with a set-pressure check after service.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Air-relief and safety valves

Valves that vent trapped air and protect equipment from unsafe pressure.

1How it works

An air-relief valve lets air out of the top of a pipe or pump casing so the line fills completely. A safety valve is the last line of defence and opens at a set pressure to stop the equipment from being over-pressured.

2Where it is used

High points in pipes, pumps, heat exchangers and pressure vessels.

3What to check when choosing

  • The pressure rating and the opening pressure.
  • Safety valves must be sized and certified for the equipment they protect.
  • Discharge arrangement so the vented product is safely collected.

4Spares and service

Springs, seats and seals, with testing and re-certification where the law asks for it.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Leakage-detection valves

Valves that show any seal leakage outside the pipe before the product is affected.

1How it works

The valve has a leakage chamber between its seals that opens to the outside. If a seal begins to leak, the liquid appears at the leak port where an operator or a sensor can see it, long before any mixing.

2Where it is used

Lines that carry both product and cleaning liquid, and food-safety critical points.

3What to check when choosing

  • Where the leak port drains, and that it can be seen.
  • Whether a sensor will report a leak to the control system.
  • Size, pressure and seal material.

4Spares and service

Seal kits and leak-port parts, with a leak test after fitting.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Valve service and repair

Overhaul and rebuild of valves and valve actuators.

1How it works

Our engineer removes the valve, strips it, replaces the seals and worn parts, checks the stem, seat and actuator, and tests it for leaks and for smooth stroke. A valve cluster can be overhauled one valve at a time during a shutdown.

2Where it is used

Valves that leak, stick, are slow, or are due for planned maintenance.

3What to check when choosing

  • Valve type, size and serial number.
  • Product and cleaning chemicals, so we pick the right seals.
  • A spare seal kit for each valve, so a repair takes minutes.

4Spares and service

Seal kits, actuator springs, stems and control heads, with a short report after the overhaul.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Hygienic gasketed plate heat exchangers

The standard heat exchanger of a pasteurizer, built from plates and gaskets in a frame.

1How it works

Corrugated plates with gaskets are clamped between two end plates. The corrugations make the liquid turbulent, so heat transfers efficiently. The frame can be opened for cleaning and inspection, and plates can be added or removed to change the duty.

2Where it is used

Milk, cream and juice pasteurization, regeneration, cooling and heating of beverages and ingredients.

3What to check when choosing

  • The duty and the number of sections (heating, regeneration, cooling).
  • Gasket material and fixing, for the temperature and the cleaning cycle.
  • Spare plate packs and gasket sets on the shelf for planned stops.

4Spares and service

Gaskets, plates, tightening bolts and plate packs, with on-site re-gasketing and pressure test.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Industrial gasketed plate heat exchangers

Gasketed exchangers for utility duties such as water, glycol and hot water.

1How it works

They work like hygienic units but are made to a less demanding standard, since no food product flows through them. They are strong, simple and economical for non-product heating and cooling.

2Where it is used

Chilled water and glycol circuits, hot-water systems, cooling of compressors and CIP heating.

3What to check when choosing

  • Flow, temperatures and pressure of both circuits.
  • Plate material, such as stainless steel or titanium for aggressive water.
  • Whether a standard frame size can replace an old unit.

4Spares and service

Plates, gaskets, frames and bolts, and swap-in replacement.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Semi-welded plate heat exchangers

Plates welded in pairs, so one side is sealed without gaskets.

1How it works

Two plates are welded into a cassette that closes one channel. The other channel keeps a gasket. The welded side can carry aggressive or high-pressure liquids that would attack a gasket, and the unit can still be opened for cleaning on the gasketed side.

2Where it is used

Refrigerant and ammonia duties, aggressive chemicals, and steam or hot-oil circuits.

3What to check when choosing

  • Which side carries the aggressive liquid, so it goes on the welded side.
  • Pressure rating of each side.
  • Gasket material for the open side.

4Spares and service

Cassettes, gaskets and bolts, with leak testing after service.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Fully welded plate heat exchangers

Gasket-free plate exchangers for high temperature, pressure and harsh liquids.

1How it works

The plates are welded together into one sealed pack inside a frame. With no gaskets to age, the unit handles higher temperature and pressure and aggressive liquids. It cannot be opened, so it is cleaned with chemicals in place.

2Where it is used

Condensing, evaporating and high-pressure heating or cooling of clean liquids.

3What to check when choosing

  • That both liquids are clean enough to be cleaned by circulating chemicals.
  • Pressure and temperature, for the welding class.
  • Space and access for cleaning connections.

4Spares and service

Advice on chemical cleaning, pressure testing and replacement units.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Brazed and fusion-bonded plate heat exchangers

Small, sealed plate exchangers with no gaskets or frame.

1How it works

The plates are joined by a brazing metal or by fusing the metal itself, which makes a compact block that holds high pressure. It is not opened for cleaning, so it suits clean liquids and refrigerants.

2Where it is used

Refrigeration circuits, domestic hot-water heating, oil coolers and compact heating or cooling duties.

3What to check when choosing

  • That the liquids are clean and non-fouling.
  • Maximum pressure and temperature.
  • Connection sizes to match the pipe.

4Spares and service

Complete replacement units, since a sealed exchanger is replaced rather than repaired.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Shell-and-plate heat exchangers

A welded plate pack in a pressure shell for steam and high-pressure duties.

1How it works

A round pack of welded plates sits inside a cylindrical shell. It combines the compact transfer surface of plates with the pressure strength of a shell-and-tube unit.

2Where it is used

Steam heating, condensing, refrigerant duties and high-pressure heat recovery.

3What to check when choosing

  • Pressure and temperature on the shell and the plate sides.
  • The type of liquid on each side.
  • Space, since a round shell needs a different footprint to a frame.

4Spares and service

Replacement units and advice on cleaning and testing.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Printed-circuit heat exchangers

Very compact exchangers with etched channels, for extreme pressure and temperature.

1How it works

Tiny channels are chemically etched into metal plates, which are then bonded into one solid block. The result is very compact and can handle pressures and temperatures far beyond normal plate units. It is used mostly in the energy and gas industries.

2Where it is used

Special high-pressure heat transfer and heat recovery on utility systems.

3What to check when choosing

  • Whether a standard plate unit can do the job at lower cost.
  • Pressure and temperature of both sides.
  • Cleanliness of the liquids, since the channels are very small.

4Spares and service

Supplied on request through our network of manufacturers.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Free-flow and wide-gap plate heat exchangers

Plate exchangers with wide channels that let fibre and particles pass.

1How it works

The plates are shaped so that the gap is wider and has few contact points, so fibres, pulp and small particles go through without blocking. The surface is smaller for the same size, but the unit stays clean longer.

2Where it is used

Juice with pulp, fruit preparations, starch and sugar solutions, and heat recovery from dirty water.

3What to check when choosing

  • The size of the largest particle in the product.
  • Required duty, since a wide gap needs more plate area.
  • Cleaning method and how often the unit must be opened.

4Spares and service

Wide-gap plates, gaskets and complete packs.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Plate condensers and evaporators

Plate exchangers set up to condense vapour or to evaporate a liquid.

1How it works

In a condenser, vapour on one side gives up heat and turns into liquid. In an evaporator, a liquid on one side takes up heat and turns into vapour. The plates and port layout are chosen for the large change in volume.

2Where it is used

Refrigeration, milk and juice concentration, and steam condensing.

3What to check when choosing

  • Vapour flow, pressure or vacuum level.
  • Plate pattern and ports sized for the vapour.
  • Material that resists the product or refrigerant.

4Spares and service

Plates, gaskets and complete units.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Plates, gaskets and plate packs

Replacement plates, gaskets and complete plate packs for all common makes.

1How it works

Plates and gaskets wear out and have to be replaced to keep the unit tight and efficient. We identify the right part from the plate number and the exchanger model, and supply gasket sets or whole packs.

2Where it is used

Planned re-gasketing, leak repair, and capacity changes on an existing frame.

3What to check when choosing

  • The model and serial number on the frame, and the plate number if you can read it.
  • Gasket material for the product and cleaning chemicals.
  • Number of plates and the plate arrangement.

4Spares and service

Gasket sets, single plates and full plate packs for the main makes.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Plate heat exchanger servicing and re-gasketing

Opening, cleaning, inspection, re-gasketing and testing on site.

1How it works

The pack is opened and the plates are cleaned and inspected for cracks and pinholes. New gaskets are fitted, the pack is closed to the correct dimension and the unit is pressure-tested. A short report records the condition and what was changed.

2Where it is used

Annual or shutdown maintenance, and exchangers that leak or lose performance.

3What to check when choosing

  • Book the stop early so plates and gaskets are on site.
  • Ask for a leak check of the plates, not only a new gasket.
  • Keep a written record to plan the next service.

4Spares and service

Full on-site service by our engineers, with plates and gaskets supplied and a service report.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tubular heat exchangers

Exchangers where the product flows through tubes surrounded by the heating or cooling medium.

1How it works

The product runs through one or more tubes. A heating or cooling liquid flows on the outside of the tubes, in a shell or in an outer tube. The wide round passage is gentle on pieces and does not block easily.

2Where it is used

Juice with pulp, tomato products, fruit preparations, yoghurt with fruit, sauces and UHT of products with particles.

3What to check when choosing

  • Tube diameter against the largest particle.
  • Tube arrangement for the duty and the pressure drop.
  • Cleaning method: CIP flow, or pull and inspect.

4Spares and service

Tube bundles, tube plates, seals and gaskets, with pressure testing.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Scraped-surface heat exchangers

Exchangers with rotating blades that scrape the heat-transfer surface clean.

1How it works

A rotating shaft carries blades that wipe the inside wall of a cylinder. The product film is constantly renewed, so very thick, sticky or crystallising products can be cooled or heated evenly without burning on.

2Where it is used

Ice cream, margarine, cream and fat-based products, fondants, sauces and crystallisation.

3What to check when choosing

  • Viscosity and fat content of the product.
  • Blade design and speed, to avoid shearing the product.
  • Seals and bearings for continuous operation.

4Spares and service

Blades, seals, bearings and shafts, with wear checks on the cylinder.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Shell-and-coil heat exchangers

A coiled tube in a shell, used for compact heating and cooling.

1How it works

A coil of tube sits inside a cylindrical shell. One liquid flows in the coil and the other around it. The coil gives a long path in a small space and tolerates thermal expansion.

2Where it is used

Hot-water and CIP heating, cooling circuits and small heating or condensing duties.

3What to check when choosing

  • The two media and their pressure and temperature.
  • Material resistant to the liquid.
  • Space and connection layout.

4Spares and service

Coils, seals and complete replacement units.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Leak detection and integrity testing

Tests that show whether the two sides of an exchanger are tight.

1How it works

Our engineers test plate and tubular exchangers for cross-leakage using pressure tests and, on plates, visual and dye checks. Leaks can be tiny, so testing is the only reliable way to be sure product and heating medium are not mixing.

2Where it is used

After re-gasketing, at planned maintenance, and whenever product quality or the heating medium suggests a leak.

3What to check when choosing

  • Test after every service, before the exchanger goes back on line.
  • Keep the test result for your quality system.
  • Test more often on old units and on high-risk duties.

4Spares and service

On-site leak and integrity tests with a written result.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Thermographic surveys

Infrared imaging that shows hot and cold spots on exchangers, pipes and tanks.

1How it works

A thermal camera shows surface temperatures without contact. Cold plates can mean blocked channels or fouling, while hot spots on insulation show where energy is lost. The survey ends with a short report with the images and recommended actions.

2Where it is used

Plants looking to cut energy use and find fouling before it stops production.

3What to check when choosing

  • Survey while the line is running at normal load.
  • Compare with images from earlier surveys.
  • Fix the biggest losses first.

4Spares and service

On-site survey and report from our engineers.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Separators and clarifiers

High-speed machines that skim cream from milk or remove solids from liquids.

1How it works

A bowl with a stack of discs spins at high speed. The heavier phase is pushed outward and the lighter phase moves inward, and each leaves by its own outlet. In self-cleaning machines the bowl opens briefly to discharge solids without stopping.

2Where it is used

Milk skimming and standardisation, whey separation, removing bacteria and spores, juice clarification and beverage polishing.

3What to check when choosing

  • Capacity and the separation result you must reach.
  • Bowl type and the solids discharge system.
  • A drive and bearing arrangement suited to your maintenance schedule.

4Spares and service

Complete spare and wear parts and complete replacement machines.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Separator spare parts

Discs, seals, bearings and bowl parts matched to your machine.

1How it works

Many parts of a separator wear with use: the bowl seals, the discs, the gaskets, the spindle bearings and the drive parts. The bowl is balanced as a set, so we supply parts matched to your model and serial number.

2Where it is used

Planned services and breakdowns on milk and beverage separators.

3What to check when choosing

  • Give us the model and serial number from the nameplate.
  • Replace seals and gaskets as a full set.
  • Do not mix parts from different bowls without checking balance.

4Spares and service

Seals, gaskets, discs, bowl parts, bearings and drive parts.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

On-site separator servicing

Dismantling, cleaning, inspection and re-assembly of separators in your plant.

1How it works

Our engineers take the bowl apart, clean and inspect each part, replace seals and worn parts, and re-assemble to the maker's instructions. They then check vibration and running behaviour before handing the machine back.

2Where it is used

Scheduled running-hour services and separators that vibrate, leak or lose efficiency.

3What to check when choosing

  • Plan the service by running hours, not only by date.
  • Have the spare kit on site before you stop the machine.
  • Record vibration readings before and after.

4Spares and service

Service by our engineers, with the kit of seals and parts supplied.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Homogenizers

High-pressure machines that make the fat or particles in a product small and even.

1How it works

A multi-piston pump drives the product at high pressure through a narrow gap in the homogenizing valve. The sudden change of speed and pressure breaks up the droplets. In a two-stage machine, a second valve breaks up clusters formed by the first.

2Where it is used

Milk, cream, yoghurt and ice-cream mix, plant-based drinks, juice, sauces and emulsions.

3What to check when choosing

  • Capacity and maximum pressure.
  • Single or two-stage valve, for the product.
  • Hygienic or aseptic design.

4Spares and service

Complete machines and refurbished units, with installation and commissioning.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Homogenizer spare parts (pistons, seals, valves)

The parts of a homogenizer that wear, supplied by model.

1How it works

The plungers, packing, valve seats and valves face high pressure and fast flow, so they wear first. Replacing them on time keeps the pressure steady and the product consistent.

2Where it is used

Scheduled maintenance and breakdown repairs on milk, juice and food homogenizers.

3What to check when choosing

  • Model and serial number of the machine.
  • Material of valve and seat for abrasive products.
  • A complete seal kit for each service, not single parts.

4Spares and service

Plungers, packing and seals, valves and seats, gap parts, gaskets and gauges.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Homogenizer pressure gauges

Gauges that show the pressure at each homogenizing stage.

1How it works

A sanitary gauge reads the pressure at the valve outlet. It is filled with liquid so the needle stays steady in spite of the pulsing flow. The reading tells the operator whether the machine is running at the recipe pressure.

2Where it is used

First- and second-stage pressure on every homogenizer.

3What to check when choosing

  • The range, with margin above the maximum pressure.
  • Fill liquid and a diaphragm for the product.
  • Regular calibration against a reference.

4Spares and service

Gauges, diaphragm seals and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

On-site homogenizer servicing

Valve, plunger and seal service done in your plant.

1How it works

Our engineers open the pump block, replace plungers, packing, valves and seats, check the crankshaft, bearings and oil, and set the pressure. The machine is tested under load before it returns to production.

2Where it is used

Annual and running-hour services, or a homogenizer that has lost pressure or is leaking.

3What to check when choosing

  • Order a complete service kit before the stop.
  • Record running hours and pressure before service.
  • Check the valve gap and seat for wear at every service.

4Spares and service

Service by our engineers, with kits and parts supplied.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Pasteurizers

Modules that heat milk, juice and other products to destroy harmful bacteria.

1How it works

The cold product is pre-heated by the hot product leaving the unit (regeneration), then heated to the pasteurization temperature by hot water. It passes through a holding tube for the required time and is cooled. A flow-diversion valve sends product back if the temperature falls too low. For milk the common HTST setting is 72 °C for 15 seconds.

2Where it is used

Milk, cream, juice, ice-cream mix, yoghurt mix and beverages.

3What to check when choosing

  • Capacity and the temperature the product needs.
  • Regeneration percentage, since it sets the energy use.
  • Control and recording that satisfy your quality system.

4Spares and service

Plates, gaskets, valves, instruments and complete modules, with commissioning.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Heat-treatment modules

Pasteurizing, UHT and other heat-treatment systems built as complete modules.

1How it works

A heat-treatment module combines the heat exchangers, holding section, pumps and controls needed for one treatment. UHT systems heat the product to about 135 to 150 °C for a few seconds. The module is built to give the same treatment every time.

2Where it is used

Long-life milk, juice, desserts, sauces and ready-to-drink beverages.

3What to check when choosing

  • The treatment needed: pasteurization, UHT, thermisation or another.
  • Product with or without particles, which decides the heat exchanger type.
  • Direct or indirect heating.

4Spares and service

Engineering, supply, installation and commissioning of complete modules.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Balance and mixing tanks

Tanks that feed a line at a steady head and mix recipes.

1How it works

A balance tank holds a small volume of product just before the pump. A float or level sensor keeps the level constant, so the pump always has liquid to draw and the line is not disturbed by surges. Mixing tanks add an agitator to blend ingredients.

2Where it is used

Pasteurizer feed, recipe blending and buffering between two processes.

3What to check when choosing

  • Working volume against the flow rate.
  • Level control and an overflow or return line.
  • Agitator, if mixing is part of the job.

4Spares and service

Tanks, level controls, valves and agitators.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Holding tubes and holding-time verification

The tube that keeps product at temperature for the required time, and the tests that prove it.

1How it works

The length and diameter of the tube, together with the flow rate, set how long the product stays at temperature. We check this by calculation and, where required, by a test that measures the actual holding time. The result shows that every particle of product gets the full treatment.

2Where it is used

Every pasteurizer and UHT plant, and whenever a flow or pump is changed.

3What to check when choosing

  • Check the holding time after any change to flow, pump or tubing.
  • Keep the test record for audits.
  • Make sure the flow-diversion valve works with the temperature controller.

4Spares and service

Holding tubes, fittings and on-site verification by our engineers.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

CIP (clean-in-place) skids

Skids that clean pipes and equipment automatically without taking them apart.

1How it works

A CIP skid holds tanks of rinse water, caustic and acid, with pumps, a heat exchanger, valves and a controller. It runs cleaning liquids through the line in a set order and at set temperature, concentration and flow. Cleaning works through the combination of time, temperature, chemical strength and flow.

2Where it is used

Every dairy, juice and beverage plant, to clean lines, tanks and heat exchangers.

3What to check when choosing

  • Number of circuits to be cleaned at the same time.
  • Tank volumes and heating capacity.
  • Automatic recording of temperature, concentration and time.

4Spares and service

Supply of skids and spares, programming, and upgrades of existing CIP systems.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Process engineering projects and turnkey solutions

A project from the first layout to a working line.

1How it works

Our engineers prepare the layout and the process drawings, supply the equipment, install it, connect the utilities and controls, and commission the line with product. One team stays responsible from start to finish.

2Where it is used

New lines, extensions and the move of existing equipment.

3What to check when choosing

  • Define capacity, product and utilities early.
  • Agree responsibilities for civil work, power and water.
  • Plan commissioning and operator training together.

4Spares and service

Complete project delivery, with spares and service afterwards.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Upgrade projects for existing lines

Changes that raise capacity, cut energy and improve control on a line you already own.

1How it works

Typical changes are a new plate pack with higher regeneration, a new control system, new valves and a CIP upgrade. The aim is a line that runs more steadily, uses less energy and is easier to maintain.

2Where it is used

Older pasteurizers and CIP systems, and lines that must handle more volume or a new product.

3What to check when choosing

  • Measure today's energy use, so you can prove the saving.
  • Upgrade in stages so production is interrupted as little as possible.
  • Check that the pumps and the control system can match the new duty.

4Spares and service

Engineering, parts and installation by our engineers.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Powder and ingredient systems

Equipment that adds powders and ingredients to a liquid without lumps.

1How it works

A pump circulates liquid through a mixing head. The powder is drawn in from a bag or hopper under vacuum and mixed into the stream, so each grain is wetted separately. This avoids the lumps that form when powder is poured on top of a liquid.

2Where it is used

Sugar, milk powder, stabilizers, proteins and flavour premixes added to milk, juice and beverages.

3What to check when choosing

  • Powder type and how quickly it must dissolve.
  • Batch size or continuous flow rate.
  • Whether the powder is handled from bags, big bags or a silo.

4Spares and service

Mixing heads, seals, valves and hoppers.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Hybrid powder mixers

A tank-based system that combines an agitator with powder wetting.

1How it works

Liquid circulates from the tank through a powder-wetting device and returns to the tank, while an agitator keeps the tank moving. This combination dissolves large batches quickly and keeps the mixture even.

2Where it is used

Large-batch recipe preparation in dairy, beverage and ingredient plants.

3What to check when choosing

  • Batch size and the target mixing time.
  • Viscosity of the finished mix.
  • Cleaning method and tank layout.

4Spares and service

Wetting devices, agitator parts and seals.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Inline blenders and mixers

Machines that blend two or more streams or add an ingredient in a pipe.

1How it works

Streams meet in the pipe and pass through a mixing element. A static mixer has no moving parts, and a dynamic mixer has a rotor. A flow meter and control valve on each stream keep the ratio exact.

2Where it is used

Water and concentrate for juice, dosing flavours, standardising fat or sugar content in a continuous line.

3What to check when choosing

  • Required ratio accuracy and the flow range.
  • Static or dynamic mixing element.
  • Control and flow meters for each stream.

4Spares and service

Mixing elements, meters, control valves and seals.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

High-shear inline mixers

Mixers that apply strong shear to disperse powders and make fine emulsions.

1How it works

A spinning rotor sits very close to a fixed stator. Product is forced through the gap and exposed to strong shear. Lumps are broken up, powders dissolve faster and oil and water form a fine emulsion.

2Where it is used

Dissolving stabilizers and proteins, making emulsions, sauces and creams.

3What to check when choosing

  • Shear level the product can take.
  • Rotor and stator type for the job.
  • Capacity and how much heat the shear adds.

4Spares and service

Rotors, stators, seals and bearings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Rotary jet mixers

Tank mixers that use a rotating jet of the product itself, with no shaft.

1How it works

A pump sends liquid through a nozzle head inside the tank. The jets rotate slowly around the tank and sweep the whole volume, so the contents stay uniform. The same head helps clean the tank walls.

2Where it is used

Storage and process tanks of milk, juice and ingredients.

3What to check when choosing

  • Tank volume and the mixing time wanted.
  • Pump flow and pressure needed.
  • Position of the head and the tank shape.

4Spares and service

Jet heads, bearings and seals.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Radial eductors

Nozzles in a tank that mix by drawing in the surrounding liquid.

1How it works

A pump forces liquid through a nozzle. The fast jet pulls in and moves more liquid from around it, and the combined stream mixes the tank. There are no moving parts inside the tank.

2Where it is used

Tank mixing, keeping solids suspended and quickly blending small additions.

3What to check when choosing

  • Tank size and shape.
  • Pump flow available.
  • Number and position of eductors.

4Spares and service

Nozzles and fittings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tank agitators

Mixers with a shaft and impeller driven by a motor on the tank.

1How it works

A motor and gearbox turn a shaft with an impeller inside the tank. The impeller type and speed decide whether it blends quickly, keeps solids suspended or stirs gently. The shaft is sealed with a hygienic mechanical seal.

2Where it is used

Balance, mixing and storage tanks for milk, juice, yoghurt and sauces.

3What to check when choosing

  • Viscosity and tank geometry.
  • Impeller type and speed.
  • Top-entry or side-entry, and the shaft seal.

4Spares and service

Impellers, shafts, seals and gearboxes.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

In-tank mixers

Mixers mounted inside or on the tank, for special positions and small batches.

1How it works

These include bottom-mounted magnetic mixers, clamp-on portable mixers and side-entry units. The mixing head works inside the product and the drive is outside or magnetically coupled, so there is no shaft seal that can leak.

2Where it is used

Small tanks, laboratory and pilot plants, and aseptic tanks.

3What to check when choosing

  • Whether a shaft seal is allowed in the tank.
  • Tank size and product viscosity.
  • Fixed or portable.

4Spares and service

Mixing heads, magnets and drives.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Process and storage tanks

Stainless steel vessels for holding, mixing and treating product.

1How it works

Tanks are made from polished stainless steel with sloped bottoms for full drainage. They can be fitted with agitators, cooling or heating jackets, insulation, manways and spray devices for cleaning.

2Where it is used

Raw milk storage, balance tanks, mixing, ageing and finished product holding.

3What to check when choosing

  • Working volume and shape.
  • Jacket and insulation for temperature control.
  • Fittings and nozzles, positioned for easy access.

4Spares and service

Tank fittings and spares, and service of existing tanks.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tank agitators

Mixers that keep the contents of a tank moving.

1How it works

An agitator turns an impeller inside the tank. It keeps cream from rising, suspends particles and spreads temperature evenly. The right impeller and speed give good mixing without damaging the product.

2Where it is used

Storage, ageing and mixing tanks.

3What to check when choosing

  • Tank diameter and liquid height.
  • Viscosity and shear tolerance.
  • Seal type and cleaning method.

4Spares and service

Impellers, seals, shafts and gearboxes.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Manway gaskets

Seals that make the tank door tight.

1How it works

The gasket sits between the door and the tank frame. A hinge or clamps press the door against it, and the soft material fills small gaps. Over time the rubber hardens, flattens or cracks, and the tank starts to leak.

2Where it is used

Every tank with a manway door.

3What to check when choosing

  • Size and shape (round or oval) from the old gasket.
  • Food-grade rubber or silicone for the temperature and cleaning.
  • Replace at every shutdown if the tank is pressurised.

4Spares and service

Manway gaskets in stock for common sizes, and made to order.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tank covers

Lids that close open tanks to keep out dirt and reduce evaporation.

1How it works

A stainless lid sits over the open top of a tank, with a gasket around the rim. It may have a hinge, a handle or a port for sensors. It protects product from dust, insects and contamination.

2Where it is used

Balance tanks, mixing tanks and open vessels.

3What to check when choosing

  • Exact diameter and rim shape.
  • Hinge, handles and ports you need.
  • Gasket material.

4Spares and service

Covers and gaskets, in stock sizes or made to measure.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tank legs and base plates

Adjustable stainless legs and plates that carry the tank.

1How it works

The legs lift the tank and spread its weight on the floor. An adjustable foot lets you level the tank so it drains fully. Smooth, sealed legs leave no place for dirt to collect.

2Where it is used

Process tanks, mixing tanks and mobile vessels.

3What to check when choosing

  • Loaded weight of the tank.
  • Adjustment range and foot type.
  • Floor surface and fixings.

4Spares and service

Legs, feet and base plates.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Sight glasses and light fittings

Windows and lights that let operators look inside a tank or pipe.

1How it works

A sight glass is a window in the tank wall or pipe. A light fitting beside it shines into the vessel. Together they show the product level, colour and flow without opening the tank.

2Where it is used

Tank levels, product flow on pipes and CIP checks.

3What to check when choosing

  • Size, connection and pressure rating.
  • Toughened glass for the temperature.
  • Light type and area rating.

4Spares and service

Glasses, gaskets and lights.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tank pressure regulators and vents

Devices that control the gas pressure inside a tank.

1How it works

A vent lets air in or out as the liquid level changes, so the tank does not build up pressure or collapse. A regulator holds a set gas pressure, for example nitrogen over the product, to protect it from air.

2Where it is used

Storage tanks, tanks under gas blanket and tanks that are cleaned with hot liquid.

3What to check when choosing

  • Set pressure and flow capacity.
  • Hygienic vent filter if the product is sensitive.
  • Cleanable design.

4Spares and service

Regulators, vents and filters.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Drum, barrel and IBC cleaning equipment

Machines that wash returnable drums, barrels and IBC totes.

1How it works

A rotating nozzle or a washing station sprays hot cleaning liquid inside the container. A programmed cycle of rinse, wash and final rinse leaves the container clean and ready for reuse.

2Where it is used

Plants that fill and reuse drums, barrels or IBCs.

3What to check when choosing

  • Container sizes handled.
  • Cleaning programme and water use.
  • Manual or automatic loading.

4Spares and service

Washing stations, nozzles and spares.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tank integrity (NDT) testing

Tests that find cracks and thin walls without damaging the tank.

1How it works

Non-destructive testing (NDT) checks a tank without cutting it. Ultrasonic testing measures the wall thickness, and dye penetrant shows cracks and pinholes at welds. Jacketed tanks can be pressure-tested to find leaks between the jacket and product.

2Where it is used

Tanks that are old, have been repaired, or are part of a safety or quality programme.

3What to check when choosing

  • Test jackets and welds, not only the inner wall.
  • Keep the results to compare with the next test.
  • Repair any fault before the tank returns to service.

4Spares and service

On-site tests by our engineers with a written report.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Rotary spray heads

A spinning head that sprays the whole inner surface in a pattern.

1How it works

The cleaning liquid flowing through the head turns it, so the spray covers the inner surface of the tank in a repeating pattern. It uses less liquid than a static ball because the spray is stronger and more focused.

2Where it is used

Small to medium tanks with light to medium soil.

3What to check when choosing

  • Flow and pressure available in the CIP line.
  • Coverage of the tank, including the roof and the bottom.
  • Bearing material, since it spins at speed.

4Spares and service

Heads, bearings and seals.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Rotary jet heads

Heads that sweep powerful jets over the tank walls.

1How it works

Two or more nozzles produce solid jets and are driven slowly round the tank on two axes. The jets hit the walls with force and remove heavy soil. A full cleaning cycle covers the whole inner surface.

2Where it is used

Large tanks and heavy soil.

3What to check when choosing

  • Tank diameter and height.
  • Cycle time you need.
  • Supply pressure and flow.

4Spares and service

Heads, gears and seals.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Static spray balls

A perforated ball that sprays liquid in all directions.

1How it works

Cleaning liquid enters the ball and leaves through holes in many directions. The liquid runs down the wall as a film and does the cleaning. The ball has no moving parts, so it is simple, but it needs more liquid than a rotating head.

2Where it is used

Small tanks and vessels with light soil.

3What to check when choosing

  • Tank size.
  • Flow needed to wet the wall.
  • Hole pattern and ball size.

4Spares and service

Spray balls and fixings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Supply tubes

The pipe that carries cleaning liquid to the head inside the tank.

1How it works

A stainless tube comes through the tank top or side and holds the cleaning device at the right height. It must be the right length, easy to drain and clean, and fixed firmly.

2Where it is used

Any tank with a cleaning device.

3What to check when choosing

  • Tube length from the nozzle to the tank.
  • Connection type to the tank and the head.
  • Drainability.

4Spares and service

Tubes cut to length with fittings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Hygienic spray deflectors

Shields that spread incoming liquid over the tank wall.

1How it works

A deflector sits inside the tank under an inlet. It turns the liquid flow sideways so it runs down the wall instead of falling in a jet. This gives a gentler fill with less foam and splashing, and helps wet the walls during cleaning.

2Where it is used

Tank inlets for milk, juice and cleaning liquid.

3What to check when choosing

  • Inlet size and flow.
  • Position in the tank.
  • Easy removal for cleaning.

4Spares and service

Deflectors and fixings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Sanitary pressure gauges

Pressure gauges with a diaphragm that keeps product out of the gauge.

1How it works

A thin stainless diaphragm sits at the connection and is in contact with the product. It passes the pressure to the gauge through a filling liquid. Nothing from the product enters the gauge, and there are no pockets to clean.

2Where it is used

Pumps, heat exchangers, homogenizers and filling lines.

3What to check when choosing

  • Pressure range, with margin above the working pressure.
  • Connection type and size.
  • Fill liquid and diaphragm material.

4Spares and service

Gauges, diaphragm seals, gaskets and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Digital and bi-metal thermometers

Thermometers that show product temperature on the pipe or tank.

1How it works

A bi-metal thermometer uses two metals that expand differently, so a pointer moves as the temperature changes. It needs no power. A digital thermometer uses an electronic sensor and shows the value on a display, and often sends a signal as well.

2Where it is used

Pasteurizer outlet, tank temperature, CIP return and cold-store lines.

3What to check when choosing

  • Temperature range and accuracy.
  • Probe length and connection.
  • Display only or signal output.

4Spares and service

Thermometers, sensors, thermowells and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Pharmaceutical and brewery pressure gauges

Fine-finish gauges for the strictest hygienic duties.

1How it works

These gauges have a smooth surface finish, tri-clamp connections and diaphragm seals. They tolerate hot cleaning and steam, and are designed so product cannot gather in the connection.

2Where it is used

Breweries, pharmaceutical and biotech lines, and ultra-clean dairy ingredient plants.

3What to check when choosing

  • Surface finish and certificates required.
  • Steam or hot-water cleaning resistance.
  • Connection standard.

4Spares and service

Gauges, seals and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Homogenizer pressure gauges

High-pressure gauges for homogenizer stages.

1How it works

The homogenizer pushes product through a gap at high pressure, and the flow pulses with every piston stroke. A homogenizer gauge is liquid-filled and built for high range and pulsation, so the needle stays steady and the reading is reliable.

2Where it is used

First and second stage of every homogenizer.

3What to check when choosing

  • Range above the maximum homogenizing pressure.
  • Liquid fill and pulsation damping.
  • Hygienic connection.

4Spares and service

Gauges, seals and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Chart recorders and pens

Recorders that keep a record of temperature or pressure on a chart.

1How it works

A pen draws a line on a rotating paper chart as the temperature or pressure changes. The chart is the record that proves, for example, that the milk was held at pasteurization temperature. Pens, paper and batteries need regular replacement.

2Where it is used

Pasteurizer temperature records, CIP records and audit evidence.

3What to check when choosing

  • Chart type and speed, to match your recorder.
  • Pens and inks of the right colour.
  • Whether a digital recorder would save paper and work.

4Spares and service

Chart paper, pens and spares for common recorders.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Flow measurement (magnetic inductive and ultrasonic)

Meters that measure flow without any moving parts.

1How it works

A magnetic flow meter makes a magnetic field across the pipe. A conductive liquid moving through it produces a small voltage proportional to its speed. An ultrasonic meter sends sound pulses along the pipe and measures the time they take. Neither has parts that block the flow.

2Where it is used

Milk, juice and water lines, dosing and blending, and filling.

3What to check when choosing

  • Pipe size and flow range.
  • Whether the liquid conducts electricity, for a magnetic meter.
  • Hygienic approval and output signal.

4Spares and service

Meters, sensors and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Instrument calibration

Checking and adjusting instruments against a reference standard.

1How it works

We compare the instrument with a reference of known accuracy at several points across its range, adjust it if it is outside tolerance and record the results. You receive a certificate with the dates and results.

2Where it is used

Pressure gauges, thermometers, recorders and flow meters, before audits and on a regular schedule.

3What to check when choosing

  • List all instruments and their calibration dates.
  • Calibrate more often on critical measurements, such as pasteurization temperature.
  • Keep certificates for audits.

4Spares and service

On-site calibration by our engineers with a certificate.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Valve control tops and control heads

Units on top of a valve that send its position to the PLC and take commands from it.

1How it works

The control head holds a solenoid valve that sends air to the actuator, and sensors that detect the valve position. The PLC sends a command, the head moves the valve and then reports back when it has reached the end of travel.

2Where it is used

Every automated valve in a dairy, beverage or food line.

3What to check when choosing

  • Communication type to the PLC.
  • Number of solenoids and sensors for the valve type.
  • Hygienic housing and the area rating.

4Spares and service

Control heads, sensors, solenoids and set-up.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Electro-pneumatic positioners

Devices that move a control valve to the exact opening the controller asks for.

1How it works

The positioner receives a signal (such as 4 to 20 mA) from the controller and sets the air pressure on the actuator until the valve stem is at the requested position. It then keeps it there, even if the pressure in the pipe changes.

2Where it is used

Regulating and control valves for flow, pressure and temperature loops.

3What to check when choosing

  • Input signal and feedback.
  • Single or double-acting actuator.
  • Clean, dry compressed air.

4Spares and service

Positioners, tubing and calibration.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Indication units

Devices that show and report whether a valve is open, closed or lifted.

1How it works

Proximity switches detect the position of the valve stem, and lights show it on the valve. The switches send the same information to the PLC, so the control system can check that a valve did what it was asked.

2Where it is used

Valves without a full control head and manual valves in a monitored line.

3What to check when choosing

  • Number of positions to be detected.
  • Sensor type and cabling.
  • Visibility of the indicator in the plant.

4Spares and service

Indication units, sensors and cables.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

PLC, HMI and SCADA (Allen-Bradley, Siemens, ABB, Schneider)

The controllers, screens and supervisory systems that run the plant.

1How it works

The PLC runs the control program and reads and drives the field devices. The HMI is the operator screen next to the machine. SCADA is the supervisory layer that collects data from the whole plant, raises alarms, shows trends and keeps reports.

2Where it is used

New lines, upgrades of old control systems and fault-finding on running plants.

3What to check when choosing

  • Platform already used in the plant, so spares and skills match.
  • I/O count and expansion room.
  • Backups of programs and documentation.

4Spares and service

Programming, commissioning, fault-finding and support on these platforms.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Control panel design and installation

Design, building and installation of electrical control panels.

1How it works

We design the panel from the process requirements, choose the components, build and wire it, test it and install it on site. Drawings and a test record are handed over so the panel can be maintained.

2Where it is used

New machines and modules, and replacement of old or damaged panels.

3What to check when choosing

  • Protection rating (IP) for the area.
  • Spare I/O and space for expansion.
  • Clear labelling and drawings.

4Spares and service

Panel design, build, installation and documentation.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Motor servicing and cable management

Motor repair and neat, safe cabling.

1How it works

Motors are checked, repaired and fitted with new bearings and seals. Cables are laid on trays, with glands, labels and routes that protect them from water, heat and damage. A tidy installation is easier and faster to troubleshoot.

2Where it is used

Plants with many motors, washdown areas and long cable runs.

3What to check when choosing

  • Motor power, speed and enclosure type.
  • Cable type for drives (screened) and for sensors.
  • Labelled cables on both ends.

4Spares and service

Motor service, cables, trays and glands.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Energy optimization

Finding and cutting wasted energy in the process.

1How it works

We measure what the plant uses and where, then look for savings: speed drives on pumps, better heat recovery, tighter CIP cycles, compressed-air leaks and steam losses. Changes are made in stages, and the saving is measured afterwards.

2Where it is used

Plants with rising energy costs or targets to reduce consumption.

3What to check when choosing

  • Start with measurement, so you know the baseline.
  • Fix the largest losses first.
  • Check the saving after the change.

4Spares and service

Surveys, recommendations and the work to carry them out.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Inline filters and strainers

Screens in the pipe that catch particles before the next machine.

1How it works

The product flows through a perforated or mesh element in a housing. Particles larger than the holes stay in the element. The element is removed and cleaned at set intervals, or the strainer is flushed during cleaning.

2Where it is used

Before pumps, valves, heat exchangers and fillers.

3What to check when choosing

  • Hole size or mesh.
  • Housing size for the flow.
  • Cleaning method.

4Spares and service

Elements, gaskets and housings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Slot strainers

Strainers with slot-shaped openings for fibres and pulp.

1How it works

The element has narrow slots instead of round holes. Round particles stop at the slot edge, while fibres and soft pulp can slide past without blocking the screen as easily as a mesh would.

2Where it is used

Juice, fruit preparations and liquids with fibres.

3What to check when choosing

  • Slot width.
  • Open area for the flow.
  • Strength of the element.

4Spares and service

Slotted elements and gaskets.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Coarse strainers

Large-opening strainers that catch big pieces.

1How it works

The screen has large holes and stops big objects such as peel, seeds and packaging debris. It protects the pump from damage and is a first line of defence before finer screens.

2Where it is used

Tank outlets, intakes and unloading lines.

3What to check when choosing

  • Largest piece you expect.
  • Housing capacity.
  • Ease of emptying.

4Spares and service

Screens and gaskets.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Basket strainers

Strainers with a removable basket for higher loads.

1How it works

A basket sits inside the housing and catches the solids. When it fills, the operator opens the housing, lifts out the basket and cleans it. The large basket holds more solids between cleanings.

2Where it is used

Lines with significant solids, and utilities such as water and steam condensate.

3What to check when choosing

  • Basket volume and the load of solids.
  • Quick-release clamp for easy cleaning.
  • Single or duplex, to keep running while one is cleaned.

4Spares and service

Baskets, lids and gaskets.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Angle-line, tee-line and Y-line strainers

Strainer body shapes that fit different pipe layouts.

1How it works

An angle-line strainer turns the flow through 90 degrees, a tee-line strainer sits on a tee, and a Y-line strainer sits straight in the pipe with the element at an angle. The right shape saves fittings and keeps the pressure drop low.

2Where it is used

Plants with limited space or specific pipe layouts.

3What to check when choosing

  • Direction of flow and pipe layout.
  • Pressure drop allowed.
  • Space to remove the element.

4Spares and service

Complete strainers, elements and gaskets.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Filter housings

Pressure housings that hold filter cartridges or bags.

1How it works

A sealed housing holds one or more filter elements. The liquid or gas passes through them from the outside to the inside, and the dirt stays on the element. Housings are used for water, steam, air and some products.

2Where it is used

Sterile air, culinary steam, process water and product filtration.

3What to check when choosing

  • Filter rating and element type.
  • Flow and pressure.
  • Whether sterilisation with steam is needed.

4Spares and service

Housings, cartridges, bags and gaskets.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Magnetic traps

Traps that catch iron particles from the product with strong magnets.

1How it works

A set of strong magnet bars sits in the flow. Ferrous metal particles, such as fine steel from worn parts or welding, are held on the bars while the product passes. The bars are removed and wiped clean at set intervals.

2Where it is used

Before fillers, after grinding or powder handling, and in product lines where metal contamination must be avoided.

3What to check when choosing

  • Magnet strength and number of bars.
  • Cleaning routine and frequency.
  • Hygienic housing.

4Spares and service

Magnet bars, housings and gaskets.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Sanitary food and beverage hoses

Smooth-bore hoses approved for contact with food and drink.

1How it works

The hose has a smooth inner liner made of food-grade rubber or plastic, a reinforcing layer for pressure and an outer cover. The smooth inside has no crevices, so it can be cleaned easily and does not hold product or taste.

2Where it is used

Transfer of milk, juice, beverages and syrups.

3What to check when choosing

  • Working pressure and vacuum rating.
  • Liner material for fat or acid.
  • Temperature of the product and of the cleaning cycle.

4Spares and service

Hoses by the metre or cut to length with fittings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Silicone, PVC and steam hoses

Hoses for special jobs: gentle flavour, visibility or hot steam.

1How it works

Silicone hoses tolerate high temperature and do not affect the taste. Clear PVC hoses let the operator see the flow. Steam hoses are built to carry steam safely and must only be used for steam if they are rated for it.

2Where it is used

Hot filling, sampling lines, CIP and steam services.

3What to check when choosing

  • Temperature rating of the hose.
  • Food-contact approval.
  • Bend radius and flexibility.

4Spares and service

Hoses and fittings in stock.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Washdown hoses

Light, tough hoses for cleaning floors and equipment.

1How it works

These hoses carry water, hot water or foam for daily hygiene. They are light, kink-resistant and do not leave marks on floors. A bright colour makes them easy to see and to assign to a zone.

2Where it is used

Daily washdown in processing and packing halls.

3What to check when choosing

  • Temperature of the water.
  • Length and diameter.
  • Colour coding by zone.

4Spares and service

Hoses, reels and fittings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Hose assemblies

Hoses supplied cut to length with the fittings fitted and tested.

1How it works

The hose is cut to length, the end fittings are fixed on and the assembly is pressure-tested. Each assembly can be labelled with the date and the working pressure, which helps to track when it should be replaced.

2Where it is used

Product and CIP transfers where a ready-to-use hose saves time.

3What to check when choosing

  • Fitting type and size at each end.
  • Length, measured in the installed position.
  • Working pressure and the test record.

4Spares and service

Assemblies made to order.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Hose support systems

Racks and hangers that keep hoses off the floor.

1How it works

Stainless racks, hooks and trays hold hoses so that they drain and dry between uses. Keeping hoses off the floor protects them from damage and keeps dirt away from the connections.

2Where it is used

Filling halls, intake bays and CIP stations.

3What to check when choosing

  • Number and length of hoses to hold.
  • Stainless steel and a drainable design.
  • Mounting on wall or frame.

4Spares and service

Racks and hangers supplied and fitted.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Gaskets and seals

Rubber and PTFE rings that seal each joint.

1How it works

A gasket sits between two fittings and is squeezed by a clamp or a union nut. It fills small gaps and stops leakage. The material is chosen for the product and the cleaning chemicals. Gaskets harden with age and heat, so they are replaced regularly.

2Where it is used

Every clamp, union and flange on the line.

3What to check when choosing

  • Fitting standard and size.
  • EPDM, silicone, FKM or PTFE for your product and cleaning.
  • Colour-coded gaskets to avoid mix-ups.

4Spares and service

Gaskets in stock for the common standards.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tube fittings and clamps

Elbows, tees, reducers, unions and clamps for stainless pipe.

1How it works

Fittings join and change the direction of pipe. Clamp fittings go together without tools in seconds and can be taken apart for cleaning. Welded fittings give a permanent joint. The standards (tri-clamp, DIN, SMS, IDF) are not interchangeable.

2Where it is used

Pipework on all hygienic lines.

3What to check when choosing

  • Standard and size of the existing line.
  • Stainless grade (304 or 316L).
  • Surface finish inside.

4Spares and service

Fittings and clamps in stock.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Stainless tubing

Polished stainless tube for hygienic pipework.

1How it works

The tube has a smooth inner surface and is made of 304 or 316L stainless steel. It is cut and welded or joined with fittings. The smoothness inside keeps product from sticking and makes cleaning easier.

2Where it is used

Product lines, CIP lines and utility connections.

3What to check when choosing

  • Outside diameter and wall thickness.
  • Grade and surface finish.
  • Joining method: welded or clamped.

4Spares and service

Tube in standard lengths.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Tote unloading systems

Systems that empty totes and IBCs completely.

1How it works

The tote is placed in a frame that tilts or squeezes it, or a plate presses down onto the product. A discharge pump or valve then moves the product into the process, leaving the tote empty.

2Where it is used

Fruit preparations, sauces, creams and syrups delivered in totes.

3What to check when choosing

  • Tote size and shape.
  • Product viscosity.
  • Discharge connection and pump.

4Spares and service

Systems and spares.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Drum unloading systems

Systems that empty drums with a follower plate.

1How it works

A plate fits inside the drum and presses on top of the product as a pump removes it. The plate follows the product down, so the pump never runs dry and the drum is almost fully emptied.

2Where it is used

Pastes, thick creams, jams and ingredients delivered in drums.

3What to check when choosing

  • Drum size and the plate fit.
  • Pump type for the viscosity.
  • Air or electric drive.

4Spares and service

Plates, seals and pumps.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Viscous product unloading

Equipment for very thick products that do not flow by themselves.

1How it works

A ram or pressing plate pushes the product into a pump that can handle thick material, such as a lobe, piston or screw pump. Heating the product slightly can help it flow.

2Where it is used

Very viscous pastes, concentrates, fruit and chocolate preparations.

3What to check when choosing

  • Viscosity at working temperature.
  • Pump and plate arrangement.
  • Heating, if the product allows it.

4Spares and service

Rams, pumps and spares.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Washdown products

Hose reels, spray guns, foam units and wash stations.

1How it works

Stainless guns, nozzles and reels carry water, hot water or foam to surfaces. Mixing stations blend cold and hot water to the right temperature. They are designed to be used and cleaned in wet areas.

2Where it is used

Processing halls, packing areas and intake bays.

3What to check when choosing

  • Water temperature and pressure.
  • Corrosion-proof materials.
  • Reel length and mounting.

4Spares and service

Guns, nozzles, reels and fittings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Colour-coded brushes and tools

Brushes, scrapers and shovels in colours that mark each zone.

1How it works

Each colour is assigned to a zone or task, such as raw area, cooked area or allergen. Tools of one colour stay in their zone, so contamination cannot be carried from one area to another by mistake.

2Where it is used

Food plants following a hygiene or HACCP programme.

3What to check when choosing

  • The colour code in your hygiene plan.
  • Hard or soft bristle for the surface.
  • Metal-detectable tools if required.

4Spares and service

Tools in a full range of colours, with holders.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Stainless steel pails and utensils

Pails, scoops, jugs and measures made of stainless steel.

1How it works

Stainless steel does not crack, chip or retain flavour, and it can be washed at high temperature. This makes it a good choice for handling product, taking samples and measuring ingredients.

2Where it is used

Sampling, weighing, ingredient handling and cleaning.

3What to check when choosing

  • Volume and shape.
  • Handle and lid design.
  • Graduation marks for measuring.

4Spares and service

Pails and utensils in stock.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Stainless steel sinks

Hand-wash and equipment-wash sinks for hygiene areas.

1How it works

Sinks are made of stainless steel with rounded corners and a sloped bottom so water drains and dirt does not collect. Taps can be hands-free to reduce contact.

2Where it is used

Entrances to production areas, wash rooms and workshop areas.

3What to check when choosing

  • Size and number of bowls.
  • Tap type and water supply.
  • Wall or floor mounting.

4Spares and service

Sinks and fittings.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Food-grade lubricants

Greases and oils that are safe if they touch food by accident.

1How it works

Food-grade lubricants (H1) are made from ingredients that are allowed for incidental food contact. They are used on bearings, seals, O-rings and valves, so a small amount that gets into the product does not harm it.

2Where it is used

Bearings, gearboxes, valve stems and seal assemblies in food plants.

3What to check when choosing

  • H1 registration for incidental food contact.
  • Temperature range and water resistance.
  • Compatibility with your rubber parts.

4Spares and service

Greases, oils and grease guns.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Change parts for filling and packaging machines

Parts that are swapped when the pack size or format changes.

1How it works

Each machine has parts such as guides, nozzles, star wheels and format sets that are matched to a given pack size. They are exchanged during a changeover. Correct parts make the change quick and the pack consistent.

2Where it is used

Plants that fill different pack sizes on the same machine.

3What to check when choosing

  • Machine model and pack size.
  • Material and fit.
  • Spare sets for each format.

4Spares and service

Change parts supplied to match the machine.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Filling valve and nozzle spares

Seals, valves and nozzles for filling heads.

1How it works

The filling valve opens and closes to let a set volume into each pack. Its seals and nozzles wear with every cycle, and if they leak or drip the fill volume and hygiene suffer.

2Where it is used

All liquid and viscous fillers.

3What to check when choosing

  • Filler make and model.
  • Seal material for the product.
  • Replacement kit per filling head.

4Spares and service

Seal kits, valves and nozzles.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Packaging line projects

Planning, supplying and installing parts of or whole packaging lines.

1How it works

Our engineers work out the layout, supply the equipment, install it, connect the utilities and controls, and run the line with product. The aim is a line that works together, not separate machines.

2Where it is used

New lines, line extensions and moves.

3What to check when choosing

  • Pack types, speeds and shifts.
  • Space and services available.
  • Operators' training.

4Spares and service

Project engineering and installation.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Ice cream and dessert equipment

Machines for making and filling ice cream and chilled desserts.

1How it works

Ice cream is frozen quickly while air is whipped in. A freezer cools the mix on a scraped surface, and feeders add fruit or pieces. The product is then filled and hardened.

2Where it is used

Ice cream, frozen desserts and chilled dessert lines.

3What to check when choosing

  • Capacity and product range.
  • Ingredient feeding.
  • Filling and hardening.

4Spares and service

Equipment and spares on request.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Refurbished equipment

Used machines that have been overhauled and tested.

1How it works

The machine is stripped and each part is checked. Worn parts such as seals, bearings and gaskets are replaced. It is then re-assembled and run on test before it goes to the customer.

2Where it is used

Pumps, valves, heat exchangers, tanks and process machines.

3What to check when choosing

  • Ask what was replaced and what was tested.
  • Check that spares are available for the model.
  • Compare cost with a new machine.

4Spares and service

Inspection and supply of refurbished machines.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Clearance stock

New items offered at reduced prices when stock must be cleared.

1How it works

Stock changes, and from time to time new parts and machines are offered at a lower price. Quantities are limited and change often.

2Where it is used

Spares, fittings and equipment you can use now.

3What to check when choosing

  • Ask for the current list.
  • Check the model matches yours.
  • Buy before it is gone.

4Spares and service

List available on request.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Water-saver units

Equipment that cuts water use in rinsing and cleaning.

1How it works

Water-saving units reduce the amount of water used by rinsing and cleaning. They do this by recovering the cleaner rinse water for reuse or by controlling the flow so that only what is needed is used.

2Where it is used

CIP and rinse systems and plants wanting to cut water and effluent costs.

3What to check when choosing

  • Measure current water use.
  • Where recovered water can be reused safely.
  • Payback on the saving.

4Spares and service

Units and advice on request.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Other process equipment

Any process item you do not see in the catalogue.

1How it works

Send us the make, the model and a photo or nameplate picture. We search among our suppliers and give you a price and delivery time.

2Where it is used

Rare, discontinued or one-off equipment.

3What to check when choosing

  • Photo of the nameplate.
  • Make, model and year.
  • Quantity needed.

4Spares and service

Sourced on request.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.

Engineering maintenance catalogue

General maintenance supplies for the engineering store.

1How it works

A range of items that a maintenance team uses all the time. Send us your list and we quote the items we can supply and the delivery time.

2Where it is used

Engineering stores and maintenance teams.

3What to check when choosing

  • List with sizes and quantities.
  • Delivery time you need.
  • Regular orders can be arranged.

4Spares and service

Quotes on request.

Line stopped?

Call us and an engineer will talk you through it, or come to the plant.